AGA Linde

นำเข้า จำหน่าย ขาย  AGA Linde ​FlashBack Arrestor Linde FBA ​DS-1000​ GT​ GG​ DGN​  Cutting Nozzles​ Heating Torches​  Soldering Torch​ Brazing Torch​  Lancing​  Gouging​  Jet Freezer​  Cylinder Carts​  Regulators​  Hose Brake Valves​  X11 PRO.  X21 PRO.  X11 Torch system. FLAME kit Unicontrol 300 Handtight   Unicontrol 500  AGA PRO 200/300  PROSAVER Regulator.  Fixicontrol Handtight Flashback Arrestor SAFE-GUARD-5  Flashback Arrestor SUPER 55 TT-I 20 336118   

 The SMOOTHFLO® gas pressure regulator represents the highest level of development in the global arena. Incorporating several patented world firsts, SMOOTHFLO® combines the best current regulator features with new customer-led innovative developments, making it one of the easiest products to use on the market. Manufactured and certified to ISO 2503 and AS 4267 and TUV approved, SMOOTHFLO® provides maximum regulator safety. Features → Patented technology enables multi-stage type performance from a single-stage regulator → Pressure adjusting knob mechanism that allows the maximum setting to be reached in less than three turns → Break-off inlet stem – in the event that the regulator and connected cylinder are impacted by a fall, not only will the inlet stem break off to protect the regulator, but a high-performing excess-flow valve will automatically safely seal off gas discharge from the cylinder into the atmosphere → Protective cladding – fabricated from impact resistant material. Splash and dust resistance ensures light and low maintenance 0 50 100 150 200 250 300 350 1.5 1.25 1 0.75 0.5 0 Working pressure (bar) SMOOTHFLO® Acetylene Flow (l/min) 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 10 9 8 7 6 5 0 Working pressure (bar) SMOOTHFLO® Oxygen Flow (l/min) 25 bar 15 bar 4 bar 200 bar 100 bar 50 bar 21 bar SMOOTHFLO® Work area (bar) Content pressure gauge (bar) Work pressure gauge (bar) Connection Part no. Inlet Thread Outlet Acetylen 0–1.5 0–40 0–2.2 G ¾" Ext. G 3 /8" LH 333000 ODOROX®/Oxygen 0–10 0–230 0–16 W 21.8 x 1 /14" Int. G 3 /8" 332999 14 Regulators Unicontrol 500. Unicontrol 500 is suitable for the majority of industrial gases and can cope with all gas welding, heating and soldering, as well as the gas cutting of materials up to a thickness of 300 mm. Features → Unicontrol 500 is available in handtight or with hexagon nut → Stabile working flow and outlet pressure in the whole working area. Suitable for X11 and X21 → Unicontrol 500 has easy-to-read pressure gauges and single wheel adjustment of the working pressure Supplied with hose fittings for Ø 5.0 and 6.3 mm hose diametres, cap nuts and 3 extra O-rings or gaskets. Acetylene Oxygen Working pressure (bar) P2 Flow (m3 /h) Flow (m3 /h) Working pressure (bar) P2 P1 = 15 bar P1 = 200 bar P1 = 15 bar P1 = 200 bar P1 = 4 bar P1 = 21 bar P1 = 2.5 bar P1 = 11 bar The flow rate curve shows the change in working pressure in relation to the flow outlet. 309257 309226 309227 309228 Unicontrol 500 Work area (bar) Content pressure gauge (bar) Work pressure gauge (bar) Connection Part no. Inlet Thread Outlet HT nut* Acetylene 0–1.5 0–40 0–2.5 G ¾" Ext. G 3 /8"LH 309257 Oxygen 0–10.0 0–315 0–16.0 W 21.8 x 1 /14" Int. G 3 /8" 309226 Hexagonal nut Acetylene 0–1.5 0–40 0–2.5 G ¾" Ext. G 3 /8" LH 309227 Oxygen 0–10.0 0–315 0–16.0 W 21.8 x 1 /14" Int. G 3 /8" 309228 Argon, Nitrogen, Helium 0–10.0 0–315 0–16.0 W 24.32 x 1 /14" Int. G 3 /8" 309254 Nitrogen 0–2.0 0–315 0–6.0 W 24.32 x 1 /14" Int. G 3 /8" 309250 Carbon dioxide 0–10.0 0–315 0–16.0 W 21.8 x 1 /14" Int. G 3 /8" 309253 Air 0–10.0 0–315 0–16.0 G 5 /8" Ext. G 3 /8" 309256 Hydrogen 0–10.0 0–315 0–16.0 W 21.8 x 1 /14" LH Int. G 3 /8" LH 309255 Propane 0–2.5 – 0–6.0 (NGO) 0.885" x 1 /14" LH Ext. G 3 /8" LH 309229 * Handtight connection Regulators 15             Working pressure (bar) P2 Flow (m3 /h) Oxygen P1 = 200 bar P1 = 200 bar P1 = 5 bar P1 = 9 bar  Working pressure (bar) P2 Flow (m3 /h) Acetylene P1 = 15 bar P1 = 15 bar P1 = 4 bar P1 = 2.5 bar The flow rate curve shows the change in working pressure in relation to the flow outlet. Fixicontrol Handtight. Fixicontrol HT is intended for small- to medium-sized gas outlets and copes with all gas welding, soldering, heating with nozzles max. 2.500 l/h and gas cutting of materials up to a thickness of 50 mm. The regulator has a handtight connection and is therefore very well-suited to small equipment that is frequently transported. Features → Fixicontrol HT is available for acetylene and oxygen. It comes with easy-to-read pressure gauges fitted with rubber protection → Single wheel adjustment of the working pressure for straightforward usability → Fixicontrol is suitable with X11 Supplied with pressure gauge protection, hose fitting for gas hose Ø 5.0 mm, cap nut and 3 extra O-rings. Fixicontrol Handtight Work area (bar) Content pressure gauge (bar) Work pressure gauge (bar) Connection Part no. Inlet Thread Outlet Acetylene 0–1.5 0–40 0–2.5 G ¾" Ext. LH G 3 /8" 331291 Oxygen 0–4.0 0–315 0–6.0 W 21.8 x 1 /14" Int. RH G 3 /8" 331290 331290 331291 16 Regulators AGA PRO 200/300. 200 bar – Up to 10 bar Work area (bar) Content pressure gauge (bar) Work pressure gauge (bar) Connection Part no. Inlet Thread Outlet Acetylene 0–1.5 0–40 0–2.5 G ¾" Ext. G 3 /8" LH 333219 Oxygen 0–10 0–315 0–16 W 21.80 x 1 /14" RH Int. G 3 /8" 333231 Nitrogen 0–10 0–315 0–16 W 24.32 x 1 /14" RH Int. G 3 /8" 333227 Air 0–10 0–315 0–16 G 5 ⁄8" RH Ext. G 3 /8" 333230 Hydrogen 0–10 0–315 0–16 W 21.80 x 1 /14" LH Int. R 3 /8" LH 333237 Carbon dioxide 0–10 0–315 0–16 W 21.80 x 1 /14" RH Int. G 3 /8" 333236 Argon/MISON® 0–10 0–315 0–16 W 24.32 x 1 /14" RH Int. G 3 /8" 333235 Oxygen 0–1 0–315 0–2.5 W 21.80 x 1 /14" RH Int. G 3 /8" 333221 Nitrogen 0–1 0–315 0–2.5 W 24.32 x 1 /14" RH Int. G 3 /8" 333218 THERMOLEN® 0–4 0–25 0–6.0 W 21.80 x 1 /14" LH Ext. G 3 /8" LH 333226 Propane 0–10 0–25 0–16 (NGO) 0.885" x 1 /14" Ext. G 3 /8" LH 333220 Argon/MISON® 0–24 L/min 0–315 0–28 L/min W 24.32 x 1 /14" RH Int. G 3 /8" 333234 Argon/MISON® 1 x 0–24 L/min 0–315 1 x 0–30 L/min W 24.32 x 1 /14" RH Int. G 3 /8" 333222 Argon/MISON® 2 x 0–24 L/min 0–315 2 x 0–30 L/min W 24.32 x 1 /14" RH Int. G 3 /8" 333229 Carbon dioxide 0–1 0–315 0–2.5 W 21.80 x 1 /14" RH Int. G 3 /8" 333240 Air, Special design without hand wheel 0–12 0–315 0–16 G 5 /8" RH Ext. G 3 /8" 333242 200 bar – over 10 bar (note: A high pressure hose must be used to the outlet) Nitrogen 0–28 0–315 0–40 W 24.32 x 1 /14" RH Int. G 3 /8" 333239 Oxygen 0–28 0–315 0–40 W 21.80 x 1 /14" RH Int. G 3 /8" 333216 Nitrogen 0–40 0–315 0–60 W 24.32 x 1 /14" RH Int. G 3 /8" 333217 Oxygen 0–200 0–315 0–315 W 21.80 x 1 /14" RH Int. G 3 /8" 333233 Nitrogen 0–200 0–315 0–315 W 24.32 x 1 /14" RH Int. G 3 /8" 333225 Hydrogen 0–200 0–315 0–315 W 21.80 x 1 /14" LH Int. G 3 /8" LH 333238 Air 0–200 0–315 0–315 G 5 /8" RH Ext. G 3 /8" 333223 300 bar – Handtight connection Nitrogen 0–10 0–400 0–16 W30 x 2 RH NEVOC Int. G 3 /8" 331921 Nitrogen 0–28 0–400 0–40 W30 x 2 RH NEVOC Int. G 3 /8" 331922 Nitrogen 0–100 0–400 0–315 W30 x 2 RH NEVOC Int. G 3 /8" 331923 Nitrogen 0–200 0–400 0–315 W30 x 2 RH NEVOC Int. G 3 /8" 331920 Nitrogen 0–300 0–400 0–400 W30 x 2 RH NEVOC Int. G 3 /8" 331959 The AGA PRO regulator series consists of premium cylinder regulators with high performance capacity, durability and quality. Due to their unique construction and technology, the regulators keep continuous pressure even with variations in cylinder pressure, which is an outstanding advantage for the user. The PRO regulators are produced for a very wide range of industrial gases and specific pressure ranges. AGA PRO is intended for use with medium and high consumption of gas. The outlet is delivered with hose nipple 6.3 mm.Regulators for working pressure of more than 10 bar are delivered with 12 mm brazing nipple on outlet. The unique and stable construction, combined with precise quality control, gives a product that is both long-lasting and reliable. The regulators are produced according to EN 2503 for safe handling of compressed gases. Oxy-fuel processes, welding and pressure testing are standard applications for AGA PRO. Suitable also for applications within high flow when bundle, such as in offshore, construction or building. Features → Available in 300 bar with handtight connection → Constant outlet pressure regardless of cylinder pressure → High flame stability at high gas outlets and with long hoses → Precise and stable welding/cutting flame saves time and increases productivity Regulators 17 Gas flow, m3 / h Capacity curve AGA Pro regulator – Oxygen Working pressure, bar 0 20 40 60 80 100 0 2 4 6 8 10 12 14 P1 =21 P1 =100 P1 =100 P1 =21 P1 =21 Capacity curve AGA Pro regulator – Acetylene Working pressure, bar P1 =7 0 4 8 12 16 20 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 Gas flow, m3 / h P1 =3 P1 =3 P1 =7 Accessories for Pressure Regulators. Content pressure gauge Qty in SB Part no. Oxygen 0–315 bar 300038 Acetylene 0–40 bar 300048 Neutral 0–315 bar 300047 Working pressure gauge Oxygen 0–16 bar 300042 Acetylene 0–2.5 bar 300046 Neutral 0–16 bar 300045 Neutral 0–6 bar 300044 Pressure gauge protection Pressure gauge protection 300192 Gaskets Part no. Pressure gauge gasket 309524 Acetylene  +  Oxygen (nylon + aluminium) 5 + 5 300793 Oxygen + carbon dioxide (aluminium) 100 300055 10 309372 Acetylene (nylon) 100 300054 10 309373 Argon, air, hydrogen, nitrogen (nylon) 100 300053 10 300089 O-rings – only for Unicontrol 500 HT Acetylene HT 10 300193 Oxygen, Argon HT, MISON® and MISON® mixtures (Unicontrol) 10 308384 Oxygen, Argon HT, MISON® and MISON® mixtures (Jetcontrol) 10 300194 Content pressure gauge Qty in SB Part no. Acetylene 40 bar 308265 Oxygen 315 bar 308740 Working pressure gauge Acetylene 2.5 bar 308741 Oxygen 6 bar 300223 O-rings Acetylene HT 10 300193 Oxygen, Argon HT as well as MISON® and MISON® mixtures 10 308384 Other Pressure gauge protection 1 309421 Content pressure gauge Oxygen/Argon 0–315 bar 300253 Acetylene 0–40 bar 300221 Working pressure gauge Oxygen/Argon 0–25 bar 300181 Acetylene 0–2,5 bar 300183 Gaskets Oxygen  +  carbon dioxide (aluminium) 10 309372 Acetylene (nylon) 10 309373 Argon, air, hydrogen, nitrogen (nylon) 10 300089 Content pressure gauge Qty in SB Part no. Acetylene 0–40 bar 305368 Neutral 0–6 bar 305370 Neutral 0–40 bar 300085 Oxygen 0–315 bar 300087 Neutral 0–315 bar 300074 Working pressure gauge Oxygen 0–16 bar 305373 Neutral 0–16 bar 305371 Acetylene 0–2,5 bar 305372 Neutral 0–28 l/min 305367 Nipple for pressure gauge G ¼" 300249 Gaskets Acetylene (nylon) 10 300096 Oxygen and inert gases 10 303616 O-ring AGA PRO 300 bar 10 336292 Unicontrol 500 AND 600. Fixicontrol HT. AGA PRO 200/300. CR 60 Inlet stem, Nut, Gasket Qty in SB Part no. Oxygen SMOOTHFLO® 333921 Acetylene SMOOTHFLO® 333957 Argon SMOOTHFLO® 333958 Outlet adapter Oxygen SMOOTHFLO® 333959 Acetylene SMOOTHFLO® 333943 Argon SMOOTHFLO® 333944 Gaskets SMOOTHFLO® Oxygen, Argon 10 333962 SMOOTHFLO® Acetylene 10 333922 SMOOTHFLO® 18 X11 Overview Regulators for Gas Shielded Arc Welding. The gas supply to the gas shielded arc welding processes TIG, MIG/MAG and plasma is extremely important when it comes to the welding result. In order to satisfy these requirements, pure shielding gas is required in the gas cap, as are the correct gas flow and a certain amount of additional gas when starting welding. The best results are achieved in the simplest manner with a short gas hose (as a rule, 1–1.5 m is sufficient) along with a small hose diametre, normally Ø 5.0 mm. This optimises the volume in which the "gas boost" is built up. PROSAVER® is a regulator that works with a constant gas flow and produces an adapted working pressure with, technical and economic benefits as a result. Regulators 19 PROSAVER® Content pressure gauge (bar) Flow meter Connection Part no. Inlet Outlet PROSAVER® 0–315 3–30 l/min W 24.32 x 1 /14" G 3 /8" 331001 PROSAVER® double flow 0–315 3–30 l/min W 24.32 x 1 /14" G 3 /8" 332331 PROSAVER® FORMIER® 0–315 3–30 l/min W 21.8 x 1 /14" LH LH 3 /8" 332330 Pulse welding with AGA PROSAVER® With PROSAVER® Regulator Without PROSAVER® Regulator Time Flow 12 11 10 13 14 15 16 17 18 PROSAVER® Regulator. PROSAVER® Regulator with integrated gas saver function for shielding gas with flow metre. Features → Produces an optimal gas flow for MIG/MAG and TIG welding → Minimises the “gas boost” when starting the welding cycle, which produces savings as regards gas consumption → Very even flow 3–30 l/min, regardless of the cylinder pressure → Developed and adapted for MISON® shielding gases. Also works with other argon and argon mixtures The greatest gas saving is achieved in the event of numerous short welds in a welding cycle. The size of the gas saving is dependent on the welding method, number of starts and stops, etc. 20 Regulators Rotam Plus is a flow metre that is used together with argon pressure regulator. The regulator working pressure must be set to 2.5 bar to produce the correct gas flow. Rotam is the suitable product when you have a pressure regulator and want to use it as a flow regulator. Rotam must be connected to a T-piece, which can be used with one or two Rotams. The T-piece can be adjusted to achieve the correct angle in relation to the regulator's outlet. The T-piece is ordered separately. The flow is read off at the upper edge of the ball/floating device. Double Rotam is used when shielding gas is required for both a welding gun and root protection. Supplied with a hose fitting for Ø 5.0 mm hose diametre. Unicontrol 100 Handtight. Spare Parts Kit for Rotam Plus and Unicontrol 100. Rotam Plus. Accessories – Rotam Plus. Part no. Single Rotam Plus 300100 Double Rotam Plus 300100 x 2 T-piece incl. blanking plug 300104 Blanking plug 301816 Flow (l/min) (Working pressure bar) Max. deviation at various flows (l/min) Part no. Flow metre assembly 5/±0.1 Hexagonal body (Unicontrol 100) 30 (2.5) 15/±0.3 300195 Round body (Rotam) 30 (2.5) 25/±0.5 317302 Unicontrol 100 HT is intended for MIG/MAG and TIG welding. Features → The regulator is available for MISON® and all mixtures of MISON®, argon and argon mixtures → It is pre-set at a working pressure of 2.5 bar to produce an accurate flow setting → Quick and fast installation without using any tools The flow is read off at the upper edge of the ball/floating device. Supplied with hose fitting for a 5.0 mm hose diametre and 3 extra O-rings. Unicontrol 100 Handtight Content pressure gauge (bar) Flow meter (l/min) Connection Part no. Inlet Thread Outlet Argon 0–315 3–32 W 24.32 x 1 /14" Int. R 3 /8" 309260 Regulators 21 Fixicontrol HT is intended for welding with MIG/MAG and TIG. Features → Fixicontrol HT is available for MISON® Ar and all mixtures of MISON®, argon and argon mixtures, as well as carbon dioxide → Quick and fast installation without using any tools The regulator has a content pressure gauge and rotametre showing the gas flow in litres/min, as well as an ergonomic wheel for regulating the flow. Fixicontrol Handtight. Fixicontrol Handtight Work area Content pressure gauge (bar) Flow pressure gauge (l/min) Connection Part no. Inlet Thread Outlet Argon 0–22 l/min 0–315 0–32 W 24.32 x 1 /14" RH Int. G 3 /8" 331292 Carbon dioxide 0–22 l/min 0–315 0–32 W 21.80 x 1 /14" RH Int. G 3 /8" 331293 Unicontrol 300 HT is available for MISON® Ar and all mixtures of MISON®, argon and argon mixtures, as well as carbon dioxide. Features → The regulator has a content pressure gauge and a flow pressure gauge showing the gas flow in litres per minute, as well as single wheel adjustment of the gas flow → Unicontrol 300 HT is intended for MIG/MAG and TIG welding → Quick and fast installation without using any tools Supplied with hose fittings for Ø 5.0 and 6.3 mm hose diametres, cap nuts and 3 extra O-rings. The SMOOTHFLO® gas pressure regulator represents the highest level of development in the global arena. Features → Pressure adjusting knob mechanism that allows the maximum setting to be reached in less than three turns → Break-off inlet stem → Protective cladding Supplied with hose fittings for Ø 5.0 and 6.3 mm hose diametres, cap nuts and 3 extra O-rings. Unicontrol 300 Handtight. Unicontrol 300 Handtight Work area Content pressure gauge (bar) Flow pressure gauge (l/min) Connection Part no. Inlet Thread Outlet Argon/MISON® 0–25 l/min 0–315 0–45 W 24.32 x 1 /14" Int. G 3 /8" 309252 Carbon dioxide 0–25 l/min 0–315 0–45 W 21.8 x 1 /14" Int. G 3 /8" 309251 SMOOTHFLO® Regulators. SMOOTHFLO® Work area Content pressure gauge (bar) Flow pressure gauge Connection Part no. Inlet Thread Outlet MISON®/Argon 0–45 l/min 0–230 0–55 l/min W 24.32 x 1 /14" Inv G 3 /8" 333843 22 Gas preheaters are used for large gas outlets of carbon dioxide when the cylinder regulator is significantly cooled. The preheater has an output of 25 W and is thermostatically controlled at 70°C. Capacity: Carbon dioxide 1200 l/h Threaded connection: Carbon dioxide W 21.80 x 1 /14" Electrical connection: 230 V, single phase and 25 W CE marked EN-61010 and insulation class IP 44. Supplied with 3 m cable and 4 gaskets. The prosaver GS40 is the leading accessory for shielding gas arc welding as MIG, MAG and TIG welding technologies. With its small and compact design, the GS40 can be installed downstream most common cylinder pressure regulators or outlet point regulators with fl ow control. GS40 stabilizes fl ow and optimises shielding gas pressure in the hose during welding process. GS40 HELPS TO SAVE UP TO 40 % OF YOUR SHIELDING GAS! The savings with GS40 represents up to 0,5ltr of the shielding gas on each average weld. How to use it When you close the gas flow at common pressure regulator during the welding process interruption, the outlet pressure in the connecting hose raises up much above the optimal level (acc. to ISO 2503 up to 30 %). Then the volume of the gas, higher than really needed, is blowing through the system after the welding process starts again by switching on the arc on the welding torch. GS40 minimises amount of such waste gas cumulated in the connecting hose. The optimal, predefined gas flow is delivered to the welding process during all its phases. Adjustable variant with the handwheel (GS40A) is to be used with regulators with flow-meter, fixed variant (GS40F) with regulators with litrescaled pressure gauge. Test flow metre for shielding gas welding for argon and argon mixtures. The measurement tube must be held vertically and directly against the welding gun's nozzle. The flow is read off in the middle of the ball. The measurement range is 5–25 l/min. Gas pre-heaters may not be used with oxygen or flammable gases. Note! PROSAVER® GS40. Test flow metre for Shielding Gases. Gas Preheater. Max inlet pressure Inlet-/outlet connection Part no. PROSAVER® GS40 adjustable 30 bar G 3/8" 336322 PROSAVER® GS40 fixed 30 bar G 3/8" 336323 Part no. Test flow metre 300766 Part no. Carbon dioxide 309450 Accessories: Regulators for Gas Shielded Arc Welding. Regulators Regulators 23 PROSAVER® Prosaver® spare parts Qty in SB Part no. O-ring 10-pack 308384 Working pressure gauge neutral 0–315 bar 331294 Flow metre complete 331295 Control wheel 331296 Pressure gauge for Unicontrol 100 HT. Qty in SB Part no. Content pressure gauge Ar/CO2 309447 Flow metre assembly Ar/CO2 300195 O-rings Carbon dioxide, argon HT as well as MISON® and MISON® mixtures 10 308384 Unicontrol 100 HT. Inlet stem, nut, gasket Qty in SB Part no. Argon SMOOTHFLO® 333958 Outlet adapter Part no. Argon SMOOTHFLO® 333944 Gasket SMOOTHFLO® oxygen, argon 10 333962 SMOOTHFLO® – MISON®/Argon. Pressure gauge for Unicontrol 300 HT. Qty in SB Part no. Content pressure gauge 315 bar 300047 Working pressure gauge 0–45 l/min 300178 O-rings Oxygen, argon HT as well as MISON® and MISON® mixtures 10 308384 Unicontrol 300 HT. Pressure gauge for Unicontrol 100 HT. Qty in SB Part no. Content pressure gauge Ar/CO2 309447 Flow pressure gauge Ar/CO2 309448 O-rings Carbon dioxide, Argon HT as well as MISON® and MISON® mixtures 10 308384 Pressure gauge protection Part no. Pressure gauge protection 1 309421 Fixicontrol HT. 24 X11 Overview Regulators for High Pressure and Flows. DIN Control Regulator. DIN Control regulator is an efficient and affordable regulator for leak and pressure testing with nitrogen. Work area 0–30 bar. Note: A high pressure hose must be used at the outlet. DIN Control regulator Work area (bar) Content pressure gauge (bar) Work pressure gauge (bar) Inlet Thread Outlet Qty in SB Part no. Nitrogen 0–30 0–200 0–60 W 24.32 x 1 /14" Inv. G ¼" 323992 Gaskets 10 300089 Regulators for high pressure and flows 25 Unicontrol 600. Capacity curves – Acetylene Inlet pressure – P1 = bar 0 5 10 15 20 25 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.5 Gas flow, m3 / h Working pressure, bar P1 P1 =2 =15 Capacity curves – Oxygen Inlet pressure – P1 = bar 0 20 40 60 80 100 0 2 4 6 8 10 12 14 16 Gas flow, m3 / h Working pressure, bar P1 =100 P1 =100 P1 =21 P1 =21 CR 60. CR 60 Work area (bar) Content pressure gauge (bar) Work pressure gauge bar Connection Part no. Inlet Thread Outlet Acetylene 0–1.5 0–30 0–5 G ¾" Ext. R 1" 300027 Oxygen 0–15.0 0–300 0–30 W 21.8 x 1 /14" Int. R 1" 300032 Argon/MISON® 0–15.0 0–300 0–30 W 24.32 x 1 /14" Int. R 1" 300022 Gaskets see page 17. Unicontrol 600 Work area (bar) Content pressure gauge (bar) Work pressure gauge bar Connection Part no. Inlet Thread Outlet Nitrogen 0–103 0–315 0–315 W 24.32 x 1 /14" Int. W 21.8 RH 323191 Nitrogen 0–200 0–315 0–315 W 24.32 x 1 /14" Int. W 21.8 RH 300004 Air 0–200 0–315 0–315 G 5 /8" Int. W 21.8 RH 300005 Oxygen 0–200 0–315 0–315 W 21.8 x 1 /14" Int. W 21.8 RH 300026 Gaskets see page 17. CR 60 is a regulator for large gas outlets. Suitable for cutting more than 300 mm and flushing large pipe systems. Supplied with a 12 mm hose fitting for acetylene and oxygen, 8 mm fitting for Argon/MISON®, as well as 3 extra gaskets. Unicontrol 600 is a regulator for high working pressure, e.g. pressure testing. The working pressure is adjusted with a robust regulator screw. When the cylinder pressure is approx. 5 bar above the working pressure, the capacity is approx. 75 m3 /h for hydrogen and helium, and approx. 18 m3 /h for the other gases. A ¼" clamping ring connection is supplied, as well as 3 extra gaskets. A high pressure hose must be used at the outlet. Note! 26 X11 Overview Toolboxes. Gas cutting is the most common thermal cutting process due to its low investment cost and high cut quality. Gas cutting is a very flexible process and easy to use in many different work situations, as it is possible to cut product thickness ranging from 0.5 to 2500 mm. It is also suitable for manual and mechanised cutting. Gas cutting is used almost exclusively for cutting unalloyed and low-alloy steel. Toolboxes 27 X11 PRO is a combined gas welding and gas cutting toolbox for manual work. It is designed according to the stringent demands stipulated by the standard EN ISO 5172. The requirements regarding airtightness, mechanical strength, flashback safety, flame stability and the easy adjustment of the torch are the foundations for the X11 system. This means that X11 PRO is a quality torch that satisfies very strict requirements from users regarding operability and operational reliability. X11 PRO is one of the world's best-selling torch systems. During the final check prior to delivery, each insert and nozzle is lit and the flame is checked. Benefits of X11 PRO Series: → Potential to weld material with a thickness of 14 mm (normally a maximum of 6 mm) → Cuts up to 100 mm with an injector insert (150 mm with pressure cutting attachment) → Solders and welds with different heating and welding attachments → Heat for straightening and heat forming → Oval, grip-friendly torch handle → Large range of accessories → X11 PRO is available for the fuel gases acetylene and propane (LPG). With propane, the torch's use is limited to cutting, soldering and heating Welding The welding attachments are entirely forged in copper and chrome-plated for effective heat dissipation and to deflect weld spatter. For weld locations that are difficult to access, there are a range of flexible welding attachments that are not chrome-plated. All welding attachments have replaceable welding nozzles. Cutting X11 PRO has several different cutting attachment alternatives: → Lever valve or wheel valve for cutting oxygen → Acetylene or propane → Injector or pressure torch → Nozzle mount 90° or 0° → Several different ranges of cutting nozzles Soldering and heating In addition to welding attachments, there is a single flame heating attachment and multiple flame heating attachments with shower nozzles. → Single flame inserts are used when narrow heating zones are sought → Multiple flame inserts are suitable for most wide heating zones and when the entire workpiece is to be heated up Welding, soldering and heating small parts and thin sheet metal. When propane is used a propane hose must be used. This is important, as acetylene and propane react differently to the material in the hose. More info on page 68. Note! X11 PRO Series. 28 Toolboxes X11 Overview. X11 Overview Product X11 PRO X11 PRO FLEX X11 PRO PLUS X11 COMBI Flame kit – Country specific Excluding gas cylinders Flame kit – Country specific Including 5 l gas cylinders Part no. 334329 334434 334431 310133 334168 323078 Shank X11 ergonomic x x x x Shank X11 round x x Cutting attachment 90 deg x x x x x x Welding attachment 160 litre X11 x x x x Welding attachment 315 litre X11 x x x x x Welding attachment 500 litre X11 x x x Welding attachment 800 litre X11 x x Flexible welding attachment 160 L x Flexible welding attachment 315 L x Flexible welding attachment hard tip 500 L x Heating attachment 1000 L x x x HA411-2 x x x x x x HA411-3 x x x x Non return valves BV12 (SWE, DEN, NOR) x x x x FLAME® arrestor FR20 (FIN, BALTIC) x x x x Cleaning needles x x x x x x Key x x x Cutting table x x x x x x Clamp coupling to handle x x x x x x Cap nut  Washer  Cutting support x Gas lighteFixicontrol acetylene x x x Fixicontrol oxygen x x x SAFE-GUARD-5 Acetylene x x x SAFE-GUARD-5 Oxygen x x x Fireglove  Yellow card Twin hose 5 metre with bv12 or fr20 x x Twin hose 10 metre 5mm x Welding goggles x Box X11 x x Tool belt x X11 COMBI box X FLAME® trolley including boxes x x X11 instructio Bv 12 instruction  Toolboxes 29Accessories – page 45 30 Toolboxes The figures refer to the picture on page 29 Size No. Gas flow Ox – Ac – Ox l/h Material thickness mm Part no. 0 40 0.2–0.5 300388 1A 80 0.5–1.0 300390 2A 160 1.0–2.0 300392 E2A 230 1.5–3.0 300402 3A 315 2.0–4.0 300394 E3A 400 3.5–5.0 300368 4A 500 4.0–6.0 300396 E4A 650 5.0–7.0 300391 5A 800 6.0–9.0 300398 E5A 1000 8.0–12.0 300400 6 1250 9.0–14.0 300436 Acetylene pressure: 0.1 to 0.8 bar. Oxygen pressure: 2.5 bar. 1–6. Handle with Accessories. Qty in SB Part no. Ø 5.0 mm ac/pr R ¼" LH Ø 5.0 mm Oxygen R ¼" RH 1+1 300386 Ø 6.3 mm ac/pr R ¼" LH Ø 6.3 mm Oxygen R ¼" RH 1+1 300442 7. Non-Return Valve BV 12. 8. Welding Attachments in Accordance with ISO 5172 (DIN 8543). Replaceable welding attachments. Gas flow Part no. Ox – Ac – Ox l/h 160 300380 230 300403 315 300395 400 300393 Welding nozzle: AGA 4A 4–6 mm. 500 l. Injector: AGA 4A 4–6 mm. 2.5 bar Nozzle: AGA 4A 500 l. Gasket 4 = Size no. A = Acetylene 4–6 mm. = Material thickness 500 l. = Gas flow, oxygen Litres per hour 2.5 bar = Working pressure, oxygen i = Injector torch E = Extra size in addition to standard Qty in SB Part no. 1. Handle ergonomic with non-return valves BV 12 Ø 5.0 mm and clamp coupling 1 300447 2. Handle round with hose fittings Ø 5.0 mm 1 334437 3. Handle ergonomic with non-return valves BV 12 Ø 6.3 mm and clamp coupling 1 305421 4. Handle ergonomic 1 300449 5. Clamp coupling 1 309170 6. Gasket for welding and cutting attachment 10 300423 Hose fitting Ø 5.0 mm 2 300834 Cap nut LH G ¼" Cap nut G ¼" 1+1 300835 300447 334437 Toolboxes 31 The figures refer to the picture on page 29. Size Gas flow Ox – Ac – Ox l/h Material thickness mm Part no. 1 80 0.5–1.0 300409 2 160 1.0–2.0 300422 3 160 X 2 1.0–2.0 307360 4 315 2.0–4.0 300424 5 500 4.0–6.0 300435 6 800 6.0–9.0 300434 Acetylene pressure: 0.2–0.6 bar. Oxygen pressure: 2.5 bar. Size l/h Material thickness mm Part no. 1 160 1.0–2.0 329614 2 230 1.5–3.0 335102 3 315 2.0–4.0 329615 4 500 4.0–6.0 329616 10. Flexible Welding Attachments. 11. Flexible Welding Attachments with Hard Tip. Replaceable Welding Attachments. 9, 12. Heating Attachments for Acetylene. Replaceable flexible welding attachments in table 9 Gas flow Part no. Ox – Ac – Ox l/h 315 300425 Acetylene pressure: 0.8 bar Oxygen pressure: 2.5 bar Multiple flame heating attachment Acetylene pressure: 0.6–0.8 bar Oxygen pressure: 2.5 bar 9. Single flame acetylene 12. Multiple flame acetylene 11 – 12. Heating attachments, acetylene. Type of heating attachment Gas flow l/h Part no. Oxygen 9. Acetylene single flame 2500 309330 12. Acetylene multiple flame 500 300357 12. Acetylene multiple flame 800 300359 12. Acetylene multiple flame 1000 300448 Acetylene, nozzle tip 500 307449 Acetylene, nozzle tip 800 307450 Acetylene, nozzle tip 1000 300431 32 Toolboxes 13. Heating Attachments for Propane. 14–17. Cutting Attachments and Hole-cutting Attachments for Pressure Torch. Rule of Thumb for Heating and Straightening. 13. Heating attachments, propane Type of heating attachment Gas flow l/h Part no. Oxygen 13. Propane multiple flame 90 300410 15. Propane multiple flame 1000 300351 Material thickness x 2.5 x 100 = Size heating attachment Heating output kW Ac/ox flame Eg: 7 mm x 2.5 x 100 = 1750 l/h 20 Eg: 10 mm x 2.5 x 100 = 2500 l/h 29 Multiple flame heating attachment propane Propane pressure: 0.2–0.8 bar Oxygen pressure: 2.5 bar 300374, Cutting attachment injector, acetylene 300373, Cutting attachment injector, propane 300379, Hole-cutting attachment injector, acetylene 300350, Cutting attachment pressure torch, acetylene or propane 12 – 15. Cutting attachments and hole-cutting attachments for pressure torch Injector Length cutting attachment mm Total length with handle mm Angle of torch head Qty in SB pack Part no. Cutting attachment 90° injector oxygen/acetylene with lever 170 350 90°HV 1 300374 Cutting attachment 90° injector oxygen/propane with lever 170 350 90°HV Pr 1 300373 Cutting attachment 0° hole cutter injector oxygen/acetylene 170 350 0°RV 1 300379 – Nozzle nut for injector torch 1 300432 Pressure torch Cutting attachment 90° pressure torch with lever 170 350 90°HV 1 300350 – Nozzle nut for pressure torch 1 300595 HV = Lever for cutting oxygen When using X11 pressure torches and to obtain capacity for cutting 150 mm thick steel, the hose fitting and hose must have a dimension of Ø 6.3 mm. Note! The figures refer to the picture on page 29. Toolboxes 33 HA 411 is a flat-sealed 1-piece nozzle with flicker flames. The nozzle is entirely forged from copper. The gas ducts are cylindrical and produce an even, turbulence-free heating flame and cutting oxygen jet. Note! Nozzle no. 5 for cutting material thickness from 50–100 mm can only be used in X11 equipment manufactured after 1987. HA 411 – Acetylene. Standard Nozzles for X11. Cutting data HA 411 Acetylene Cutting oxygen Serial no. mm bar m3 /h bar m3 /h mm/min Part no. 2 pack 10 pack HA 411-1 1–3 0.2–0.8 0.1–0.2 1.5 0.2–0.3 1200–600 315439 300323 HA 411-2 3–8 0.2–0.8 0.1–0.2 1.5–2.0 0.5–0.6 600–500 315450 300329 HA 411-3 8–20 0.2–0.8 0.3 3.0–4.0 1.6–2.0 500–320 315451 300332 HA 411-4 20–50 0.2–0.8 0.3 4.0–4.5 3.8–4.2 320–200 315452 300334 HA 411-5 50–100 0.2–0.8 0.3–0.5 3.0–6.5 5.0–9.8 200–150 315453 300336 HP 433 is a flat-sealed 2-piece nozzle with slotted flames. The outer nozzle is made of copper and the inner nozzle of brass. The cutting oxygen duct is cylindrical and produces a turbulence-free cutting oxygen jet. HP 433 – Propane. Cutting data HA 411 Propane Cutting oxygen Serial no. mm bar m3 /h bar m3 /h mm/min Part no. 2 pack HP 433-1 1–3 0.3–1.5 0.1 2 0.2–0.3 425 315454 HP 433-2 3–8 0.3–1.5 0.1–0.2 1.5–3.0 1.0–1.4 485–360 315455 HP 433-3 8–20 0.3–1.5 0.3 2.0–4.0 1.7–3.0 380–265 315456 HP 433-4 20–50 0.3–1.5 0.3 2.5–5.0 3.6–6.0 310–215 315457 34 X11 Overview The X21 torch system is a complete cutting and welding system with large capacity for several applications such as welding, cutting, heating, soldering, brazing, gouging, flame cleaning and straightening. The X21 can easily be extended to cover each of these specific applications by adding on individual attachments or nozzles suitable for the actual situation. X21 has been part of the AGA welding equipment portfolio for more than 50 years thanks to its high quality, valued by our customers. The product has developed over the years, but the great performance remains unchanged. → Welding capacity up to 14 mm, cutting capacity up to 500 mm We have now taken yet another step in the development of this toolbox. You should only pay for what you really need. Three toolboxes have been developed based on different types of user needs, which means each toolbox fits its purpose even better. X21 PRO This toolbox is designed for you having basic cutting and welding needs. You work in environments like small scrapyards or repair shops where cutting and heating is not in focus in the daily business but you need equipment that is designed for heavy duty work. Equipment in the X21 PRO toolbox is for welding between 2 to 4 mm and cutting between 25 to 50 mm. A 1000 L heating attachment is also included in the box. X21 PRO PLUS This toolbox is designed for you working with welding, cutting or heating on regular basis within medium to heavy duty work such as scrapyards, shipyards or other manufacturing industries. Equipment in the X21 PRO PLUS toolbox is for welding between 3,5 to 14 mm and cutting between 3 to 50 mm. Also included in the box is a 1000 L heating attachment and a cutting support. X21 PROPANE This toolbox is designed for you who is working with cutting or heating using propane within scrapyards and shipyards. The X21 PROPANE is the first X21 toolbox ever developed for the use of propane as fuel gas. Equipment in the X21 PROPANE toolbox is for cutting between 10 to 100 mm. A 1000 L heating attachment is also included. Safety has always been AGA’s top priority and we always keep our customers in focus. The X21 reflects that by its strong safety focus as well as superior and consistent quality. By using AGA cutting and welding products you get safety solutions that meet the highest level of safety. This is one way to avoid serious risks when working. X21 meets all necessary safety requirements and is manufactured according to EN ISO 5172. X21 PRO Series. X21 Original 35 When propane is used, a propane hose must be used. This is important, as acetylene and propane react differently to the material in the hose. See page 68. Select the correct nozzle according to the choice of fuel gas Note! Acetylene HA-311 or COOLEX® A-311 Propane COOLEX® P-331 X21 Overview Product X21 PRO X21 PRO PLUS X21 PROPANE X21 COMBI Part no. 336009 336119 336008 316161 Shank X21 Round x x x x X21 Welding attachment 80 l/h x X21 Welding attachment 315 l/h x x X21 Welding attachment 400 l/h x X21 Welding attachment 500 l/h x X21 Welding attachment 1250 l/h x X21 Cutting attachment 90° LEVER x x x x Cutting nozzle HA 133-2 x x Cutting nozzle HA 133-3 x x Cutting nozzle HA 133-4 x x Cutting nozzle ANME-4 x Cutting nozzle PNME-3 x Cutting nozzle PNME-4 x Cutting nozzle PNME-5 x Heating attachment 1000 L x x Heating attachment propane 1000 L x Non return valves BV12 (SWE, DEN,NOR) x x x Flame arrestor FR20 (FIN, BALTICS) x x x Unicontrol 500 HT acetylene x Unicontrol 500 HT oxygen x Non-return valve BV-12 acetylene x Non-return valve BV-12 oxygen x SAFE-GUARD-5 acetylene x SAFE-GUARD-5 oxygen x 5 m twin hose Ø 6.3 mm x Welding goggles x Hose clips 4 pcs x Fire glove x Cutting support x Fixed key x x Cleaning needle kit x x x Big plastic box x Welding/cutting table x x x Instructions x x x x X21 Overview. 36 X21 Original 5000 l/h 2500 l/h 500 l/h 315 l/h 160 l/h 1800 l/h 1250 l/h 1000 l/h 800 l/h 650 l/h 500 l/h 400 l/h 230 l/h 315 l/h 160 l/h 80 l/h 40 l/h 5000 l/h 2500 l/h 1800 l/h 1000 l/h 7000 l/h 4000 l/h 2000 l/h 1000 l/h 7000 l/h 4100 l/h 1900 l/h 1–2. Handle, round 3–4. Handle, oval 5. Coupling nut 10. Non-return valves 6–7. Cap nuts 8–9. Hose fittings 12. Flexible welding attachments O-ring 11. Welding attachments Continue on next page 13. Heating attachments, single flame, ox-ac 14. Heating attachments, multiple flame, ox-ac 15. Heating attachments, multiple flame, ox-pro Adapter Heating, propane Soldering Heating Welding Soldering Heating X21 Original 37 90º 75º 90º 0º 0º 45º 75º 75º 75º 75º 90º 90º 16. Cutting attachments Lenght 440 mm Length 855 mm incl handle Length 1155 mm incl handle G, H. Circel pole with centre holder J. Support for hole cutting insert I. Space sleeve D. Cutting support small wheels, adjustable E. Cutting support large wheels F. Cutting support large wheels, adjustable Cutting Accessories - page 51 Accessories – page 45 38 X21 Original Handle, round Handle, oval 1– 9. Handle Welding Attachments. 12. Flexible Welding Attachments. 10. Non-Return Valves BV 12 Incl. Hose Couplings. 11. Welding Attachments. 1 – 9. Handle and accessories Qty in SB pack Part no. 1. Handle, round with non-return valve BV 12 Ø 6.3 1 300581 2. Handle, round with hose fittings 6.3 mm 1 300527 3. Handle, oval with non-return BV 12 Ø 6.3 1 308543 4. Handle, oval without hose fitting 1 308544 5. Coupling nut 1 300532 6. Cap nut LH G 3 /8" 1+1 300836 7. Cap nut G 3 /8" RH 8. Hose fitting Ø 6.3 mm 2 300931 9. Hose fitting Ø 8 mm 2 300933 10. Non-return valves BV 12 incl. hose couplings Qty in SB pack Part no. Ø 6.3 mm acetylene/propane 1+1 300522 Ø 6.3 mm oxygen Ø 8.0 mm acetylene/propane 1+1 300553 Ø 8.0 mm oxygen Ø 10.0 mm acetylene/propane 1 305656 Ø 10.0 mm oxygen 1 305657 11. Welding attachments Size No. Gas flow Material thickness mm Part no. Oxygen l/h 0 40 0.2–0.5 300578 1 80 0.5–1.0 300582 2 160 1.0–2.0 300596 2E 230 2.0–3.0 300605 3 315 2.0–4.0 300604 3E 400 3.5–5.0 300603 4 500 4.0–6.0 300590 4E 650 5.0–7.0 300594 5 800 6.0–9.0 300470 5E 1000 7.0–10.0 300459 6 1250 9.0–14.0 300460 Acetylene pressure: 0.3 bar – Oxygen pressure: 2–6 bar – Proposed outlet pressure 12. Flexible welding attachments Size No. Gas flow Material thickness mm Part no. Oxygen l/h 1 160 1.0–2.0 300583 2 315 2.0–4.0 300600 3 500 4.0–6.0 300599 Acetylene pressure: 0.3 bar – Oxygen pressure: 3 bar – Proposed outlet pressure The figures refer to the picture on page 36-37. X21 Original 39 Replaceable Attachments in Accordance with Tables 11 and 12. O-rings. O-rings Part no. Large O-ring, 10 pack 300498 Small O-ring, 10 pack 300571 O-ring set 2 small and 2 large 300501 O-Ring small only for cutting attachment, pressure torch 10 pack Part no. 300570 Welding attachments A. Nozzles for the welding attachments in table 11 Gas flow Oxygen l/h Part no. 160 300380 230 300403 315 300395 400 300393 500 300397 B. Nozzles for the flexible welding attachments in table 12 160 300420 315 300425 500 300426 13. Single Flame Heating Attachments – Acetylene. 13. Single flame heating attachments – Acetylene Size l/h Length mm Working pressure bar Consumption l/h Heating Part no. Oxygen Acetylene Oxygen Acetylene power kW 1 800 340 3 0.3 1 800 1 620 21 300542 2 500 350 6 0.4 2 500 2 250 29 300525 5 000 510 8 0.6 5 000 4 500 58 300547 14. Heating Attachments – Acetylene. 14. Heating attachments acetylene – oxygen Size l/h Length mm Working pressure bar Consumption l/h Heating Part no. Oxygen Acetylene Oxygen Acetylene power kW 1 000 250 3 0.3 1 000 900 11.6 300545 1 800 400 5 0.3 1 800 1 660 27.0 334436 2 500 670 6 0.4 2 500 2 250 29.0 300543 5 000 680 8 0.6 5 000 4 500 58.1 300541 The figures refer to the picture on page 36-37. 40 X21 Original 15. Heating Attachments – Propane. 15. Heating attachments propane – oxygen Size l/h Length mm Working pressure bar Consumption Heating Part no. Oxygen Propane Oxygen l/h Propane l/h Propane g/h power kW 1 000 370 0.9 0.7 4 250 1 000 1 820 7 300494 2 000 500 2.4 0.8 8 500 2 000 3 640 13 300493 4 000 670 4.9 1.9 15 000 4 000 6 800 26 300491 7 000 770 8.0 2.5 30 000 7 000 12 740 46 300489 Recommendation for straightening Material thickness x 2.5 x 100 = Capacity of heating attachment E.g. material thickness 7 mm x 2.5 x 100 = 1.750 l/h 10 mm x 2.5 x 100 = 2.500 l/h 20 mm x 2.5 x 100 = 5.000 l/h 25 mm x 2.5 x 100 = 6.250 l/h 30 mm x 2.5 x 100 = 7.500 l/h Heating Adapter for X21. The heating adapter for the X21 is a device for heating with an X21 pressure cutting attachment. One of the most flexible and essential items in any workshop is gas, along with welding and cutting tools. However, not everyone is aware that welding and cutting are only some of the possibilities offered by such equipment. By adding a few, simple components, the X21 can be used for many different heating processes. The adapter is fitted directly to the torch head on the cutting attachment. The heating nozzle is screwed into the adapter by hand. Heating adapter for X21 Nozzle Propane, bar Oxygen, bar Propane, l/h Oxygen, l/h Heat output, kW Part no. 1H 0.15–0.5 0.7–2.0 830–1900 3500–7300 21.1–47.8 309335 3H 0.3–1.1 1.8–5.0 2100–4100 8300–16500 53.6–105.8 309334 5H 0.85–2.0 3.5–8.7 3200–7000 12700–28000 82.3–181.1 309333 Adapter 309336 The heat output varies at different pressures. X21 Original 41 307324, Cutting attachment, pressure torch with wheel valve 308673, X21 Injector cutting attachment with wheel valve (oxygen and acetylene) 308680, X21 Injector cutting attachment with lever (oxygen and acetylene) 300607 300608 Combined torch system X21 with cutting attachments of various lengths. → Increased safety due to the fact that the oxygen can be shut off with the wheel valve on the handle. This eliminates the risk of the oxygen supply being opened accidentally → Easy to supplement the existing X21 torch system with the desired length of cutting attachment → Special lengths produced to order → The torch may be used both for acetylene, propane and THERMOLEN® 16. Cutting Attachments. Cutting attachments – dimensions and products facts for various items above Nominal Length mm Angle torch head Part no. Cutting attachment Total length incl. handle Pressure torch 240 440 0° HV 300487 240 440 45° HV 300554 240 440 75° HV 300500 240 440 90° HV 300569 240 440 0° RV 308545 240 440 75° RV 308542 240 440 90° RV 307324 655 855 75° HV 300608 955 1155 75° HV 300607 Nozzle nut 300595 Injector torch acetylene: 220 420 90° HV 308680 220 420 75° RV 308672 220 420 90° RV 308673 Nozzle nut, injector 305597 HV = Lever for cutting oxygen RV = Wheel valve for cutting oxygen Use a cutting attachment with wheel valve for cutting oxygen when the cutting oxygen valve is to be fully open during use. Note! X21 cutting attachment with lever 300569, Cutting attachment, pressure torch with lever 42 X21 Original HA 311-1 Thin sheet metal HA 311-3 HA 311 is a 3-cone sealed cutting nozzle, exactly the same as COOLEX® A 311 but without a cooling flow. The nozzle has a cylindrical cutting duct and six heating flames, except for the largest nozzle, 300–500 mm, which has nine heating flames. It is forged from a piece of copper over polished steel mandrels, which produces an even, turbulence-free flame. The smallest nozzle is known as a thin sheet metal nozzle, 1–3 mm, and is characterised by minimal heat spread and consequently little deformation of the workpiece. HA 311 has a large cutting range – a series of eight cutting nozzles for material thickness ranging from 1–500 mm. HA 311 – Acetylene. Cutting data HA 311 Acetylene Cutting oxygen Serial no. mm bar m3 /h bar m3 /h mm/min Part no. 1 pcs 10 pack HA 311-1 1–3 0.2 0.1 0.5–2.5 1.3 Max. 1.000 305847 300631 HA 311-2 3–10 0.2 0.3 1.0–2.5 1.6 950–430 305853 300623 HA 311-3 10–25 0.2 0.4 1.5–4.0 3.6 580–350 305849 300624 HA 311-4 25–50 0.2 0.5 1.5–4.0 6.8 500–300 305852 300632 HA 311-5 50–100 0.2 0.7 3.0–6.0 7.8–14.1 380–180 305834 300612 HA 311-6 100–200 0.2 0.9 5.0–8.0 15.8–23.9 280–120 305843 300614 HA 311-7 200–300 0.3 1.2 5.0–8.0 23.6–36.7 150–100 305841 300621 HA 311-8 300–500 0.3 3.0 7.0–12.0 43.1–68.3 100–50 305832 300615 COOLEX® P 331 – Propane. COOLEX® P 331 is a 3-cone sealed cutting nozzle with slotted flames. The nozzle is in two parts, and the inner nozzle has a cylindrical cutting duct. The inner nozzle is shorter than the outer nozzle, and the recessed location helps to effectively guide the propane flame, which is even and turbulence-free. Product benefits: → Large cutting range – a series of eight cutting nozzles for material thicknesses from 1–500 mm → Long service life thanks to the cooling flow to the cutting oxygen duct For more nozzles se page 50. Cutting data P 331 Propane Cutting oxygen Serial no. mm bar m3 /h bar m3 /h mm/min Part no. 1 pcs P 331-1 1–3 0.3–1.5 0.1 0.6–1.9 1.6 Max. 900 300675 P 331-2 3–10 0.3–1.5 0.2 0.4–0.9 2.7 850–390 300676 P 331-3 10–25 0.3–1.5 0.5 0.6–2.1 4.5 540–325 300668 P 331-4 25–50 0.3–1.5 0.5 0.8–2.4 7.8 475–285 300674 P 331-5 50–100 0.3–1.5 0.5 1.9–5.0 9.0–15.2 380–180 300671 P 331-6 100–200 0.3–1.5 0.5 3.1–5.6 14.7–24.3 280–120 300670 P 331-7 200–300 0.3–1.5 0.6 4.4–7.5 25.8–45.2 150–100 300669 P 331-8 300–500 0.3–1.5 1.2 5.5–10.5 41.3–75.0 100–50 300672 X21 Original 43 Flame-Straightening Torch. Flame-Cleaning Torch. Consult your material supplier regarding suitable pre-heating temperature. In order to succeed with flame straightening, heating has to take place quickly. This means that acetylene (which has the highest effective heating value of all fuel gases) and an efficient torch have to be used. The Flamtech torch meet these requirements. Note! Flame-straightening torch. Nozzles Length mm Working pressure bar Consumption l/h Part no. Oxygen Acetylene Oxygen Acetylene Flame-straightening torch 3 730 7 0.7 1 500 1 350 300534 5 690 7 0.7 2 500 2 250 300490 Nozzles for flame-straightening torch X21, 500 l 300495 Wheel, incl. hub 300506 Wheel holder 307990 Flame-cleaning torch B mm L mm Working pressure bar Consumption l/h Cylinder requirement Part no. Oxygen Acetylene Oxygen Acetylene Flame-cleaning torch 50 490 7 0.7 1 250 1 150 2 300538 150 490 7 0.7 2 500 2 300 6 300537 250 1190 8 0.8 4 400 4 050 10 300536 Due to the large gas consumption, outlets are required from 2 cylinders of acetylene for every 50 mm width of the flame-cleaning equipment. 44 X21 Original Flame Straightening. Welding and cutting causes stresses in the material that can result in unwanted deformations. If these deformations are serious, the part must be rectified. Flame straightening is usually a suitable method, and in some cases it is the only option for reducing the deformations to an acceptable level. Flame straightening The process takes place by means of rapid local heating, which entails a permanent local deformation of the material through the prevention of thermal expansion. During cooling, the material then shrinks. Steel must be heated to approx. 600–700°C, which causes the steel to change to a dark red colour. Heat forming Heating in order to bend bar profiles etc. generally requires the same rapid, brief heating as flame straightening. Pre-heating (raised working temperature) A welding object to be pre-heated is dependent on the type of parent material, the material thickness and which welding process is to be used. If pre-heated is required, the Flamtech torch is well-equipped for the task. Flamtech torch The acetylene gas supply to Flamtech must come from a cylinder bundle. In addition, double flashback arrestors, SAFEGUARD-5, must be fitted with double outlets, as more than 5 m3 /h of acetylene is required. Note! FA 6 MA 3 FY 6 for THERMOLEN® Flame straightening Nozzle MA3, flame straightening Working pressure: Oxygen 2 bar 8.500 l/h Acetylene 1 bar Lowest working pressure: Oxygen 1.1 bar 5.400 l/h Acetylene 0.9 bar Heat output: 98 kW Nozzle FA 6, pre-heating (raised working temperature) Working pressure: Oxygen 1.5 bar 10.000 l/h Acetylene 0.7 bar Lowest working pressure: Oxygen 0.8 bar 6.400 l/h Acetylene 0.6 bar Heat output: 116 kW Rule of thumb for acetylene output from various cylinder sizes Cylinder size Content, filled cylinder Maximum capacity A 40 7.8 kg equiv. to approx. 7.170 l 900 l/h Bundle A 40 x 10 62 kg equiv. to 57.000 10.000 l/h Rule of thumb for straightening and heating Material thickness x 2.5 x 100 = Capacity of heating attachment E.g. material thickness: 20 mm x 2.5 x 100 = 4000 l/h E.g. material thickness: 30 mm x 2.5 x 100 = 7500 l/h E.g. material thickness: 40 mm x 2.5 x 100 = 10.000 l/h Part no. FLAMTECH torch. 300469 Nozzles MA 3 300611 FA 6 300616 FY 6 for THERMOLEN®, natural gas and propane 309871 X21 Original 45 Accessories for Torch Systems. Cutting Support for X21 and X11 300350. Part no. A. Circle-cutting support for hole diametres Ø 60–600 mm 300419 B. Cutting support, graduated 300414 C. Support for hole-cutting attachment, hole diametres Ø 20–60 mm 300406 Diametre mm Part no. K. Circle-cutting device complete 30–800 300606 L. Circle-cutting device without extension bar 30–100 300531 M. Circle-cutting device X21 Injector complete (X 311) 60–800 310358 Part no. D. Double cutting support, adjustable with small wheels 300576 E. Double cutting support with large wheels 300584 F. Double cutting support, adjustable with large wheels 300510 G. Cutting support with centre holder for large wheels 300575 H. Cutting support with centre holder for small wheels 300564 I. Spacer sleeve 300572 J. Hole-cutting device 300568 Cutting Support for X11. High quality ball bearing circle-cutting device, for narrow tolerance and high cut quality when cutting circles and holes with manual gas cutting. The circle-cutting device is used together with X21 and similar torches, as well as all COOLEX cutting nozzles and cutting nozzle HA311. Extra Circle-Cutting Device for X21. L. Circle-cutting device without extension bar K. Circle-cutting device complete A. Circle-cutting support D. Double cutting support, adjustable with small wheels H. Cutting support with centre holder for small wheels G. Cutting support with centre holder for large wheels E. Double cutting support large wheels F. Double cutting support, adjustable with large wheels I. Spacer sleeve J. Hole-cutting device B. Cutting support, graduated C. Support for hole-cutting attachment 46 X11 Overview Cutting Equipment. Cutting Equipment 47 X511 is a pressure torch (II) intended for manual gas cutting. The capacity is sufficient for material thicknesses up to 500 mm. X511 is designed to meet requirements set out in EN ISO 5172. Acetylene, propane, thermolen or natural gas can be used as the fuel gas, and it has a lockable lever valve for the cutting oxygen. X511 has wheel valves installed on the side and a flat handle. All COOLEX®, HA 311. → Non-return valves are not included. X 31 is a pressure torch and is intended for manual gas cutting. The cutting capacity is sufficient for material thicknesses up to 500 mm. The handle is round, and there are oxygen and fuel gas valves at the rear of the torch handle. The lever valve for the cutting oxygen is lockable. The gas pipes are made of stainless steel. Acetylene, propane, thermolen or natural gas can be used as the fuel gas. The torch meets the requirements set out in EN ISO 5172. Non-return valves are not included. Manual Cutting Torch X511. Manual Cutting Torch X 31. X511 Length mm Nozzle mount Part no. 470 90° 300696 470 75° 300691 855 75° 300690 1.080 75° 300679 Nozzle nut 300595 X 31 Length mm Nozzle mount Part no. 470 90° 305578 470 75° 305558 Nozzle nut 300595 NFF Cutting Nozzle for SIDER 7 Scrap Cutting Torch. Cutting data NFF Serial no. Cutting range mm Propane Oxygen Part no. bar m3 /h bar m3 /h NFF-1 6–25 0.5 0.4 2.5–3.5 3.5–4.5 315501 NFF-2 25–50 0.5 0.4 3.0–4.0 4.0–4.8 315497 NFF-3 50–75 0.5 0.4 3.0–4.5 5.0–6.5 315496 NFF-4 75–150 0.5 0.5 3.5–5.5 6.5–9.5 315499 NFF-5 150–200 0.5 0.6 4.5–5.5 10.0–14.0 315500 NFF-6 200–300 0.5 0.7 5.0–6.5 15.0–19.0 315498 Manual Cutting Torch SIDER 7. The SIDER 7 injector torch is a robust cutting torch for propane and oxygen. It is durable and reliable. It meets the requirements set out in EN ISO 5172. The stainless steel pipes are placed in a triangular layout for optimum stability. The mixing chamber is placed in the cutting head and the cutting oxygen valve is designed for soft-starting the cutting process. SIDER 7 has a cutting capacity of up to 300 mm. Supplied with non-return valves. Length mm Weight g Connections Part no. SIDER 7 920 1.400 ⅜" RH–⅜" LH 315502 SIDER 7 Long 1.500 1.600 ⅜" RH–⅜" LH 330468 Nozzle nut 323412 48 Cutting Equipment The lance works quickly and quietly in aluminium, stainless steel, cast iron, copper and concrete. The lance (torch lance) is a tool for making holes and cutting hard materials (reinforced concrete, natural stone, bricks, acid-resistant steel, cast iron). The lance works without noise or vibrations. Areas of application: all cutting of scrap, sheet pile walls, underwater cutting and similar cutting of materials where normal thermal cutting cannot be used. Work execution The lance is lit against a wood block with a small volume of oxygen, and applied at an angle against the surface to be processed. When the lance has begun to burn, the oxygen pressure is increased. The lance burns at a temperature of approx. 3.000°C, at which concrete and similar materials sinter ("melt"). Hole diametre approx. 40 mm. 316653, Lance holder Model C, incl. non-return valve Lance. Part no. Lance holder Model C, incl. non-return valve 316653 Lance Ø 16 x 3000 300736 Hose fitting 8 mm 316810 Nut 316811 Lance Ø 13 x 2000 335867 Lance Lance Ø mm Cutting direction Hole diametre Oxygen Consumption during hole making Cutting speed mm bar Oxygen m3 Lance m Time min. mm/min 16 (3 /8") Horizontal 40 6.0 2.3 5.4 5.4 190 16 (3 /8") Overhead 40 6.0 2.5 6.0 6.0 165 316811, Nut 316810, Hose fitting 8 mm An area of approx. 30 mm around the torch hole is affected by the heat generation. The lance can be bent, making it possible to make holes behind obstacles such as pipelines, etc. 49 Enlighten yourself. Safety tips, welding trix, application and inspiration stories at magazine.aga.com Choose your language at magazine.aga.com MAGAZINE Is it possible to reduce spatter from CO2... WRENCHMONKEES Motorcycle magic from Denmark 50 X11 Overview Premium Cutting Nozzles. Premium Cutting Nozzles 51 A cutting nozzle has two main functions: → To guide the heating flame → To guide the cutting oxygen jet The heating flame's task is to: → Heat a point on the workpiece to its ignition temperature → Retain the ignition temperature at the surface during the cutting process → Clean the surface of impurities in order to facilitate the cutting oxygen jet's contact → Protect and support the cutting oxygen jet The cutting oxygen jet's task is to: → Strike the cut surface with high levels of gas purity and precision → Burn iron to produce iron oxide → Blow the iron oxide and other slag products out of the cut Important! Maintenance and choice of cutting nozzles In order to achieve the best cutting results, it is extremely important for the cutting nozzle to be cleaned and maintained regularly. The choice of cutting nozzle is primarily dependent on: → Type of fuel gas, normally acetylene or propane → Type of cutting torch, normally for flat-sealed or 3-cone sealed nozzles → Type of cutting; scrap cutting or quality cut with the highest possible cutting speed After that, select nozzle size according to the material thickness to be cut. There are various cutting nozzles for special tasks such as gouging and rivet cutting. Function and Maintenance. Injector torch Acetylene Page Propane Page Small injector torches (i) X11 HA 411 33 HP 433 33 Other injector torches (i) X21 injector torch *MA 133 D 55 HA 121 55 Gouging X21 injector torch JETGROOVER® 57 Pressure torch Acetylene Page Propane Page Pressure torches (II) Manual cutting torches: X21 Coolex A311/HA311 53/42 COOLEX® P 331 42 Scrap cutting COOLEX® A 317 53 COOLEX® P 337 54 Rivet cutting COOLEX® A 341 BL 58 Gouging COOLEX® A 361 58 COOLEX® A 351 B 58 COOLEX® A 353 BL 59 * Recommended for mechanised cutting Conical expanding Cylindrical Laval principle (gives supersonic flow) High Speed Cylindrical with recess Design of cutting ducts 52 Premium Cutting Nozzles 500 0 0,5 1 2 3 400 300 200 100 0 Torch head COOLEX® is the generic name for AGA's 3-cone sealed cutting nozzles, which are a development of conventional cutting nozzles. The COOLEX® nozzles have a cooling flow duct that is an AGA patent. In a conventional cutting nozzle, hot gas penetrates from the heating flame into the cutting duct, causing inappropriate heating of the cutting nozzle, often up to 500°C. This means that cutting spatter and combustion residue adhere more easily to the nozzle and its outlet ducts, which in turn impairs the cutting process in the form of poorer cut quality and more stoppages and interruptions to production. The COOLEX® nozzles with a cooling flow duct improve the cut quality and increase accessibility through fewer operational interruptions. This is thanks to the small cooling flow (approx. 25–50 l/h) that is routed from the heating oxygen duct to the cutting oxygen duct. Temp (°C) min 2 mm Temperature measurement in the cutting nozzles Nozzle without cooling Nozzle with cooling COOLEX® – 3-Cone Sealed Cutting Nozzles for Pressure Torches. Torch head Cutting oxygen Heating oxygen Fuel gas Cooling flow duct Cooling flow 25–50 l/h Premium Cutting Nozzles 53 COOLEX® A 311 is a 3-cone sealed cutting nozzle. Product benefits: → Large cutting range – a series of eight cutting nozzles for material thicknesses from 1–500 mm → Long-lasting thanks to the cooling flow → It is forged from a single piece of copper, which produces an even, turbulence-free flame → The smallest nozzle is known as a thin sheet metal nozzle, 1–3 mm, and is characterised by minimal heat spread and consequently little deformation of the workpiece → Use cleaning method: cleaning needle A 311-1 Thin sheet metal A 311-3 Premium Nozzles for X21. COOLEX® A 311 – Acetylene. Coolex A 311 Acetylene Cutting oxygen Serial no. mm bar m3 /h bar m3 /h mm/min Part no. 1 pack A 311-1 1–3 0.2 0.1 0.5–2.5 1.3 Max. 1.000 300640 A 311-2 3–10 0.2 0.3 1.0–2.5 1.6 950–430 300639 A 311-3 10–25 0.2 0.4 1.5–4.0 3.6 580–350 300643 A 311-4 25–50 0.2 0.5 1.5–4.0 6.8 500–300 300644 A 311-5 50–100 0.2 0.7 3.0–6.0 7.8–14.1 380–180 300645 A 311-6 100–200 0.2 0.9 5.0–8.0 15.8–23.9 280–120 300642 A 311-7 200–300 0.3–0.8 1.2 5.0–8.0 23.6–36.7 150–100 300641 A 311-8 300–500 0.3–0.8 3.0 7.0–12.0 43.1–68.3 100–50 300638 Scrap cutting nozzles. Product benefits: → Specially adapted for scrap cutting → Rapid cutting start thanks to effective heating flames → Increased productivity thanks to the fact that each nozzle has a large cutting range, which means fewer stoppages for nozzle replacement → Long-lasting thanks to the cooling flow → COOLEX® A 317 is a 3-cone sealed flicker flame nozzle that is forged from a single piece of copper → Use cleaning method: cleaning needle COOLEX® A 317 – Acetylene. COOLEX® A 317 Acetylene Heating oxygen Cutting oxygen Serial no. mm bar m3 /h m3 /h bar m3 /h mm/min Part no. 1 pack A 317-1 3–50 0.3–0.8 0.7–1.0 0.8–1.2 1.0–3.1 2.4–5.2 480–370 300662 A 317-2 50–100 0.3–0.8 1.1 1.2 1.8–4.9 5.3–11.3 370–240 300673 A 317-3 100–200 0.5–0.8 1.1–1.3 1.2–1.5 4.2–7.4 13.3–21.5 280–150 300661 A 317-4 200–300 0.5–0.8 1.3 1.5 4.3–7.3 22.4–34.2 150–100 300660 A 317-5 300–500 0.8 2.8–3.0 3.2–3.3 5.9–8.5 36.5–50.0 100–50 300659 54 Premium Cutting Nozzles Scrap cutting nozzles. COOLEX® P 337 is a 3-cone sealed, two-part slotted flame nozzle with cylindrical cutting duct. Product benefits: → Specially adapted for scrap cutting → Rapid cutting start thanks to effective heating flames → Increased productivity thanks to the fact that each nozzle has a large cutting range, which means fewer stoppages for nozzle replacement → Long-lasting thanks to the cooling flow COOLEX® P 337 – Propane. COOLEX® P 337 Propane Heating oxygen Cutting oxygen Serial no. mm bar m3 /h m3 /h bar m3 /h mm/min Part no. 1 pack P 337-1 3–50 1.0 0.9 3.5 4.0 6.0 1000–325 300647 P 337-2 50–100 1.0 1.3 5.0 5.0 10.0 380–180 300657 P 337-3 100–200 1.0 1.6 6.4 7.0 25.0 280–120 300655 P 337-4 200–300 1.0 2.3 9.2 8.0 40.0 150–100 300656 P 337-5 300–500 1.0 3.0 12.0 12.0 72.0 100–50 300654 Premium Cutting Nozzles 55 HA 121 – Acetylene. HA 121 is a flat-sealed ring flame nozzle with a cylindrical cutting duct and ring-shaped heating flame. The nozzle comprises three parts: fitting, inner nozzle and outer nozzle. HA 121 is intended for cutting material thicknesses up to 150 mm. Cutting Nozzles X21 Injector. HA 121 Acetylene Cutting oxygen Serial no. mm bar m3 /h bar m3 /h mm/min Part no. 1 pack 10 pack HA 121-0 5–10 0.1–0.8 0.3 4.0–5.0 1.1–1.8 625–500 309287 HA 121-1 5–20 0.1–0.8 0.3 5.0–6.0 1.1–2.4 625–350 309302 309286 HA 121-2 20–30 0.1–0.8 0.4 6.0–7.0 2.4–4.5 350–300 309301 309285 HA 121-3 30–75 0.1–0.8 0.5 6.5–7.5 4.5–9.5 300–215 309300 309284 HA 121-4 75–150 0.1–0.8 0.6 7.0–7.5 9.5–13.9 215–90 309289 MA 133D – Acetylene. MA 133D is a flat-sealed, 2-part slotted flame nozzle. It can be used for all gas cutting up to material thicknesses of 300 mm. → The outer nozzle is made of chrome-plated copper, which means that it is more difficult for spatter and slag to adhere to the nozzle. The inner nozzle is made of copper. The heating flame's properties, together with the expanding cutting ducts, produce a very concentrated and stable cutting oxygen jet, which provides the potential for a high cutting speed and cut quality Product benefits and areas of application: → With a knowledge of the gas cutting process and the correct gas supply, a high cutting speed (e.g. 700 mm per minute in a material thickness of 10 mm) can be used in production → High cut quality MA 133D Acetylene Heating oxygen Cutting oxygen Serial no. mm bar m3 /h bar m3 /h bar m3 /h mm/min Part no. 1 pack 10 pack MA 133D-0 3–8 0.2–0.8 0.5 1.5 0.6 3.5–5.0 1.3–1.9 900–650 305762 305817 MA 133D-1 8–15 0.2–0.8 0.5 1.5 0.6 5.0–6.0 2.3–2.6 725–600 305760 305818 MA 133D-2 15–30 0.2–0.8 0.5 1.5 0.6 6.0–7.0 3.6–4.2 680–460 305770 305727 MA 133D-3 30–50 0.2–0.8 0.5 1.5 0.6 6.5–7.5 5.2–5.9 575–360 305746 305729 MA 133D-4 50–70 0.2–0.8 0.7 2.3 0.7 7.0–7.5 7.5–8.0 475–340 305768 305730 MA 133D-5 70–100 0.2–0.8 0.7 2.3 0.7 7.0–8.0 11.1–12.3 365–280 305767 305735 MA 133D-6 100–200 0.5–0.8 0.7–0.8 2.0–5.0 0.8–0.9 6.0–8.0 11.7–15.7 250–150 305731 305732 MA 133D-7 200–300 0.5–0.8 1.0–1.3 2.0–5.0 1.1–1.5 6.0–7.0 26.8–31.0 180–110 305728 309346 56 X11 Overview Gouging. Gouging 57 Gouging X21 Injector. JETGROOVER® – Acetylene. JETGROOVER® is a 2-part slotted flame nozzle. It is made of copper with a chrome-plated outer nozzle to reduce adhesion of cutting spatter and slag. The cutting oxygen duct is designed to produce a turbulent cutting oxygen duct with a larger diametre and lower outflow speed compared to a conventional cutting nozzle. Product benefits: → High processing capacity → Powerful heating flame for rapid start → Short nozzle for good accessibility Areas of application: → Gouging grooves for post-welded root or other joint preparation → Gouging away fillet welds → Good method for removing defects in welded joints, as it is easier to see pores, cracks, etc. compared to arc air gouging and grinding Cutting data JETGROOVER® Acetylene Heating oxygen Cutting oxygen Serial no. mm mm bar m3 /h m3 /h bar m3 /h mm/min Part no. 1 pack No. 0 5–6 2–4 0.3–0.8 1.3–1.7 1.4–1.9 5.0–7.0 3.6–4.9 400–1 400 309332 No. 1 5–8 4–6 0.3–0.8 1.6–2.2 1.8–2.4 6.5–9.0 5.0–6.6 400–1 400 309331 No. 2 7–10 5–8 0.3–0.8 1.1–1.6 1.2–1.7 4.0–6.0 6.6–9.4 400–1 400 309097 58 Gouging COOLEX® A 361 – Acetylene. COOLEX® A 361 is a gouging nozzle of the flicker flame type, forged from a single piece of copper. It has an expanding cutting oxygen duct and six powerful heating flames. The cutting oxygen duct is designed to produce a turbulent cutting oxygen duct with a larger diametre and lower outflow speed compared to a conventional cutting nozzle. Gouging X21. Cutting data COOLEX A 361 Acetylene Cutting oxygen Serial no. mm mm bar m3 /h bar m3 /h mm/min Part no. 1 pack A 361-8 8–9 3–4 0.2–0.5 0.5 4.0 3.1 600 300646 A 361-10 11–12 3–6 0.2–0.5 0.6 4.0 5.6 1 000 300653 A 361-12 12–14 5–7 0.2–0.5 0.8 4.0 8.7 1 200 300652 Product benefits: → Turbulent cutting oxygen jet which combines with heating flames for a high level of processing → Powerful heating flames for a rapid start → Robust and long-lasting Rivet cutting nozzle → COOLEX® A 341 BL is a rivet cutting nozzle of the flicker flame type, forged from a single piece of copper → The nozzle is bent for good accessibility → Use cleaning method: KR21 Areas of application: → Specially intended for separating rivet joints and screw joints that have rusted solid → Cutting convex rivet heads or nuts and screws → Separating welded joints welded in T-grooves, which are cut off level with the sheet metal COOLEX® A 341 BL – Acetylene. Coolex A 341 Acetylene Cutting oxygen Serial no. mm bar m3 /h bar m3 /h mm/min Part no. 1 pack A 341 BL-2 5–25 0.2–0.5 0.5 3.0 2.8–3.8 340–260 300666 A 341 BL-3 25–50 0.2–0.5 0.5 4.0 4.6 320–240 300665 A 341 BL-4 50–100 0.2–0.5 0.6 3.0–6.0 5.5 270–160 300664 A 341 BL-5 100–200 0.2–0.5 0.7–0.8 4.0–7.0 6.5–7.7 220–120 300663 Premium Nozzles for X21. Gouging 59 COOLEX® A 351 B – Acetylene. COOLEX® A 351 B is a gouging nozzle of the flicker flame type, forged from a single piece of copper. It has a cylindrical cutting oxygen duct (step nozzle) and seven powerful heating flames. The nozzle is curved and fitted with a support lug. Product benefits: → Turbulent cutting oxygen jet which combines with heating flames for a high level of processing → Powerful heating flames for a rapid start → Support lug that, in certain cases, significantly facilitates gouging → Robust with a long service life Cutting data COOLEX® A 351 B Acetylene Cutting oxygen Serial no. mm mm bar m3 /h bar m3 /h mm/min Part no. 1 pack A 351 B-8 6–8 3–6 0.2–0.5 0.9 5.0 5.3 600 300637 A 351 B-10 8–11 6–11 0.2–0.5 1.8 6.0 10.8 1 000 300658 A 351 B-12 11–13 10–13 0.2–0.5 2.2 7.0 19.7 1 200 300667 COOLEX® A 353 BL – Acetylene. COOLEX® A 353 BL is a gouging nozzle of the flicker flame type, forged from a single piece of copper. It has an expanding cutting oxygen duct and six powerful heating flames. The nozzle is curved and long. Product benefits: → Turbulent cutting oxygen jet which, in combination with the heating flames, produces a high level of processing → Powerful heating flames for rapid start → Robust with a long service life Cutting data COOLEX® A 353 BL Acetylene Cutting oxygen Serial no. mm mm bar m3 /h bar m3 /h mm/min Part no. 1 pack A 353 BL-6 6–8 3–8 0.5 1.2 6.0 5.0 600 300651 A 353 BL-8 8–11 6–11 0.5 1.7 6.8 11.5 1 000 300650 A 353 BL-10 9–12 8–11 0.5 2.0 6.5 15.0 1 000 300649 A 353 BL-12 10–15 10–13 00.5 2.3 6.5 19.0 1 200 300648 60 X11 Overview Accessories. Accessories 61 SAFE-GUARD-5 has five safety functions: → Turns off the gas supply in the event of penetrating flashbacks → Stops and extinguishes penetrating flashbacks → Prevents backflow → Turns off the gas supply in the event of overheating (95°C) → Simple and effective reset function It has a connection angle of 30°. The advantage of this is that, when connected to regulators, the flashback arrestor will sit parallel with the gas cylinder. The lever is coloured. If a flashback occurs, the lever flips out and the gas flow is stopped. To restore a flashback push the lever back and the gas flow is opened. Flashback arrestors should also be used for propane. As oxygen increases the combustion speed, flashback arrestors should also be installed on the oxygen regulator. SAFE-GUARD-5 is designed and manufactured according to EN 730-1. Complies with standards confirmed by BAM. According to the Swedish National Inspectorate of Explosives and Flammables' Statute Book (SÄIFS 1998:7) in Sweden, as well as corresponding authorities in Denmark and Norway, approved flashback protection must be used on all regulators and outlet points for acetylene. In Finland, flashback arrestors are required for both acetylene and oxygen. This is according to the standard SFS 5900, "Hot work safety in assembly, maintenance and repair work" and the insurance companies' safety instruction C8: "Flammable and roof repair work". Danish Working Environment Authority's Statutory Order AT no. 147 and Statutory Order AT no. 289. Control Flashback arrestors must be present on regulators/gas outlets for acetylene according to the Swedish National Inspectorate of Explosives and Flammables' regulation regarding flammable gas in single containers, SÄIFS 1998:7. The flashback arrestor's blocking and protective functions must be tested every 24 months according to SÄIFS 1998:7. This should be carried out as external testing in an authorised workshop. Flashback Arrestor SAFE-GUARD-5. Flashback arrestor SAFE-GUARD-5 Gas Connection Part no. SAFE-GUARD-5 Acetylene/Propane LH G 3 /8" 332143 SAFE-GUARD-5 Oxygen G 3 /8" 332142 Pressure-sensitive shut-off valve Non-return valve Flame filter Reset lever Temperature-sensitive shut-off valve 62 Accessories Double gas outlet from one cylinder regulator. Flow At 0.7 bar and → Free outlet 13.3 m3 /h → Back pressure 0.2 bar (standard test value) 10.4 m3 /h T-piece makes it possible to connect two regulators on one gas cylinder. One Regulator – Two Outlets. Double outlet. Flashback Arrestor SUPER 55. Two Regulators – One Gas Cylinder. SUPER 55 Gas Max. inlet pressure, bar Connections Part no. Acetylene 1.5 G 3 /8" LH 316570 Propane 5.0 G 3 /8" LH 316570 Hydrogen 3.0 G 3 /8" LH 316570 Oxygen 20.0 G 3 /8" RH 316571 Double outlet Gas Qty Part no. Acetylene, Hydrogen LH G 3 /8" 300148 Oxygen, Argon, Helium, Carbon dioxide, Nitrogen, Air G 3 /8" 300145 * In order to use a double outlet, two flashback arrestors are required Two regulators – one gas cylinder Gas Connection Part no. Acetylene LH G ¾" 300160 Oxygen W 21.8 x 1 /14" 300163 Argon, Nitrogen W 24.32 x 1 /14" 300088 * For acetylene, flashback arrestors are required on both regulators The flashback arrestors should be used with a regulator for combustible gas and oxygen when these are used for gas welding, cutting or heating. SUPER 55 has four safety functions: → Prevents backflow → Stops and extinguishes back-burning → Cuts off the supply of gas in the event of pervasive backflow → Cuts off the supply of gas in the event of overheating When SUPER 55 is closed due to backflow or flashback, this is indicated by a red colour. Reset is done by lifting the cover until the red indicator disappears. SUPER 55 is suitable for most types of work except high capacity application. The capacity can be doubled by using two SUPER 55s in parallel. When more acetylene than 5 m3 /h at a working pressure of 1.5 bar or 3 m3 /h at 0.8 bar (the gas flow varies with the back pressure) is required, two flashback arrestors must be connected in parallel. Flow At 0.7 bar and → Free outlet 13.3 m3 /h → Back pressure 0.2 bar (standard test value) 10.4 m3 /h Double outlet Gas Connection Part no. Double outlet 2 pcs Acetylene/Propane LH G 3 /8" 300156 Double outlet 2 pcs Oxygen G 3 /8" 300151 Accessories 63 Traditional safety goggles with excellent coverage via integral protection at the sides. Side piece length adjustment. Potential to adjust the angle of the twistable side pieces. Corresponds to EN166 class 1FT. DIN3/5 lenses also correspond to EN169. Lenses. Modern safety goggles with full coverage, non-fogging/scratch resistant lenses made of polycarbonate. Blue frame with adjustable side pieces for a perfect fit. Replaceable lenses. Potential to fit RX insert for correction glass. Corresponds to EN166 class 1FT. DIN3/5 lenses also correspond to EN169. Safety Goggles Duality Part no. Safety Goggles Duality clear lenses 329997 Safety Goggles Duality DIN 3 lenses 330010 Safety Goggles Duality DIN 5 lenses 330013 Safety Goggles XC Part no. Safety Goggles XC clear lenses 329999 Safety Goggles XC DIN 3 lenses 330017 Safety Goggles XC DIN 5 lenses 330012 Safety Goggles. Safety Goggles with shade level 5 for gas welding, soldering and gas cutting. Neptun are ventilated and also have a flip-front mechanism. CE approved in accordance with EN 175/EN 166-F. Safety Goggles for visitors with full-coverage polycarbonate lens in a single piece. Integral side protection and contoured nose bridge. Perforated  side pieces for fitting extra safety bands. Corresponds with EN166 and EN167. Safety Goggles Neptun Part no. Neptun shade level 5 300864 Polysafe safety goggles for visitor Part no. Safety Goggles Polysafe 322440 Lenses to googles Ø 50 mm Sealing level, DIN Area of application/description Qty Part no. Welding glass 4 Gas cutting, aluminium welding, weld and hard-soldering 4 300819 Welding glass 5 Gas welding of more slender material thicknesses 4 300821 Welding glass 6 Gas welding and cutting of thicker material thicknesses 4 300791 Grinding glass Clear Shatterproof 2 300790 329999 330017 330012 330010 64 Accessories Cylinder Carts. The cylinder carts are powder painted and can be ordered with either solid or punctureproof wheels. Cylinder transport cart For transporting 1 x 20–50 litre cylinder. Universal transport cart For transporting one cylinder of any size from GENIE®, propane, refrigerants and gas cylinders. AO 20 For mobile storage of 2 x 20 litre cylinders. The cart is CE marked and approved for lifting. AO 50 For mobile storage of 2 x 40 or 50 litre cylinders. The cart is equipped with a practical storage box that can be supplied with a padlock. The cart is CE marked and approved for lifting. AO 5/10 Small cylinder trolley perfect for 2 ea 5/10 litres cylinder, with a small storage box. FLAME® flexible gas cart Suitable for both 5/10 litres cylinder. The cart is CE marked and approved for lifting, and is supplied with puncture-proof wheels as standard. AGA Kart Can always sit below the cylinder. It is also possible to move the gas cylinder up stairs with the aid of the cart. Note! Max. 20 litre cylinder. The cylinder must be anchored to a wall if it is standing in the AGA Kart. Accessories 65 Transport carts Cylinder transport cart Universal transport cart AO20 AO50 AO5/10 Flame 334184*/ AGA Kart Part no. 316759 334172 334165 334166 334286 334183 320727 Weight kg 9 12 13 32 10 10 2.5 Length mm 470 492 690 1 025 337 440 120 Width mm 445 548 480 790 514 400 270 Height mm 1 110 1 164 1 150 1 325 715–1 125 990 150 CE marked No No Yes Yes Yes Approved for lifting No No Yes Yes No Yes No Storage box No No No Yes Yes Yes* No 5–10 litre cylinder 2 ea 2 ea 1 ea 20 litre cylinder 1 ea 2 ea 1 ea 50 litre cylinder 1 ea 1 ea 2 ea Genie cylinder 1–2 ea Refrigerant cylinder 1 ea Propane cylinder 1–2 ea Type of wheels Solid Punctureproof Punctureproof Punctureproof Solid Punctureproof Solid Area of use A transport cart for 1 ea 20-50 litres cylinder A universal transport cart that can carry all types of cylinders from 2 GENIE to 1 P45 cylinder Optimal cart for transportation or storage of 2 ea 20 litres cylinders Optimal cart for transportation or storage of 2 ea 50 litres cylinders, with a storage box that can be locked Small cylinder cart perfect for 2 ea 5/10 litres cylinders, with a small storage box FLAME® flexible gas cart is perfect for mobile work demanding a CE marked trolley that is approved for lifting, 2 ea 5/10 litres cylinder An extension of the gas cylinder in mobile areas Accessories available Part no. Solid wheel 250 mm X X 318847 Solid wheel 400 mm 318848 Puncture-proof wheel 260 mm X X 318849 Puncture-proof wheel 400 mm X 334273 Box for accessories, AGA FLAME® X 320219 Box, AGA FLAME® X 320220 Wheel AO5, AGA FLAME® 320221 Clamp belt, AGA FLAME® X 320224 * 334184 is with two storage boxes Cylinder transport cart 316759 Universal transport cart 334172 AO20 334165 AO5/10 334286 Flame 334184*/ 334183 AGA Kart 320727 Transport Carts Overview. AO50 334166 66 Accessories Triangle warning sign of non-flammable material must be present at each storage location for gas cylinders or gas cylinder trolleys. The design can be seen from SÄIFS 1996:3 and AFS 1997:11. Warning Signs. AGA’s welding helmet has a focus on your safety. The welding helmet provides permanent protection against ultraviolet and infrared radiation, heat and sparks. Adjustable lens sensitivity makes this helmet suitable for different welding environments. Auto-darkening of shade level DIN 9-13. The welding helmet can be adjusted while wearing welding gloves and without having to take off the helmet. Welding Helmet with Auto-Darkening Glass OHE410 DIN 9-13. Accessories and Spare Parts for OHE410 DIN 9-13. Part no. Welding Helmet OHE410 DIN 9-13 336228 Part no. OHE410 Inner Protective Lens (10 PCS) 336261 OHE410 TK03 Complete HG, Nuts, Bolts 336262 OHE410 Comfort Band 2-PC 336263 OHE410 Anti-Spatter Lens (10 PCS) 336264 OHE410 ADF Retainer + Thumb Screw 336265 PLEASE NOTE: ADF is not available as spare parts. Material Format Part no. Open flame, prohibition Plastic Square 334407 Open flame, prohibition Sticker Square 334408 EX sign Plastic Triangle 334405 EX sign Sticker Triangle 334406 Gas under pressure Aluminium Square 334403 Gas under pressure Sticker Square 334404 TIG (GTAW) MMA (SMAW) PWA MIG/MAG (GMAW) Leak Detection Spray TL4. TL4 is used for checking the tightness of all systems containing gas or air under pressure. Sprayed directly onto the point to be checked. If even the slightest leak is present, clear bubbles are formed. TL4 is non-hazardous. It contains no harmful substances. Delivery form Net weight g Part no. Aerosol packaging 300 300820 Accessories 67 Fire protection gloves must always be placed in a clearly visible location adjacent to the gas cylinder stand. AGA's fire protection gloves meet the requirements according to CE Approved. Fire Glove. Part no. Fire glove 300904 Welding Hose. The welding hose is an important part of the equipment from a safety perspective. In addition, this "last link in the gas distribution" must maintain the gas's purity through to the point of consumption. AGA's welding and propane hoses and manufactured in accordance with EN. The hoses are marked with gas type, dimensions and working pressure. All hoses are supplied in 40 m reels, with the exception of the black and blue/orange hoses. → Red hose = Acetylene → Blue hose = Oxygen → Orange hose = Propane/Hydrogen → Black hose = Shielding gas for gas shielded arc welding Gas shielded arc welding is one of the welding processes that uses shielding gas as protection and a welding parametre: in the first instance TIG, MIG/MAG and plasma welding. As the gases react differently to the rubber material in the hoses, the hoses are manufactured according to the different properties of the gases. It is therefore important to use the correct hose for the type of gas in question. Note! Back Frame. Cylinder brackets are available for one and two gas cylinders. These comprise a wall bracket made of stainless steel EN 1.4301 and a chain made of galvanised steel. All cylinders must be secured with cylinder brackets to prevent them tipping over. If a cylinder tips over, it can cause personal injury and material damage. If the cylinder valve is damaged, the cylinder can start to rotate out of control. Cylinders on ships and other mobile installations must be secured with a fixed bracket. Part no. Back frame for 2 x 5 litre gas cylinders 305873 Mounting brackets for cylinders Length mm Qty gas cylinders Part no. 260 1 301937 550 2 301957 Mounting Brackets for Cylinders. 68 Accessories As gas hoses are made of rubber, they are affected by the external environment, e.g. ultraviolet radiation,which makes the rubber more brittle. It is therefore important to replace hoses frequently to avoid leaks. Recommendation for choice of hose dimension: Welding hose, 20 metres long, with a diametre of Ø 6.3 mm, copes with cutting materials up to 250 mm thick. This means that → Hose Ø 6.3 mm can cope with all gas welding and normally gas cutting/heating → It is easier to work with the equipment thanks to increased mobility Pressure drop – example → Hose Ø 6.3 mm, length 20 metres → X21 handle with non-return valves → X21 cutting attachment → Cutting nozzle: COOLEX® A-317-5 → Regulator: UNICONTROL 500 → Pressure at: Regulator 8.5 bar 10.0 bar Torch 5.2 bar 6.2 bar Gas flow 28.000 l/h 32.800 l/h → Pressure drop 3.3 bar 3.8 bar Conclusion: Select hose Ø 6.3 mm for cutting up to 250 mm. Single Hose and Twin Hose. Single hose – 50 metre Colour Dimension, Type of gas 50 m reel mm Part no. Blue 6.3 Oxygen 334453 Blue 10.0 Oxygen 334454 Blue 12.5 Oxygen 334449 Orange 6.3 Propane/Hydrogen 334490 Orange 8.0 Propane/Hydrogen 334494 Orange 10.0 Propane/Hydrogen 334493 Black 5.0 Argon/Dry Flow 334496 Black 6.3 Argon/Dry Flow 334498 Black 5.0 Argon 334502 Black 6.3 Argon 334499 Twin hose – 50 metre Colour Dimension, Type of gas 50 m reel mm Part no. Blue/Red 5.0–5.0 Oxygen/Acetylene 334455 Blue/Red 6.3–6.3 Oxygen/Acetylene 334481 Blue/Red 8.0–8.0 Oxygen/Acetylene 334482 Blue/Orange 6.3–6.3 Oxygen/Propane 334483 Blue/Orange 6.3–8.0 Oxygen/Propane 334503 Blue/Orange 10–10 Oxygen/Propane 334507 Singel hose – 10 metre Colour Dimension, Type of gas 10 m reel mm Part no. Black 5.0 Argon/Dry Flow 316720 Black 6.3 Argon/Dry Flow 316722 Twin hose with compression couplings and non-return valves BV 12 Colour Dimension Non-return valve 5 metre SB 10 metre SB Ø mm BV12 Part no. Part no. Blue/Red (X11) 5.0–5.0 ¼" 307680 305880 Blue/Red (X21) 6.3–6.3 3 /8" 305034 Twin Hose. Twin hose with compression couplings increases safety and facilitates installation and replacement of welding hose. Compression couplings → Mean that hose clips are not required, which facilitates the operation of torch handles during welding and cutting → Ensure correct installation, which increases safety and saves time Accessories 69 AGA Quick Coupling. AGA's patented quick couplings fit all of AGA's regulators, including older models. With quick couplings, hoses and torches can be replaced quickly and easily without the aid of tools. Quick couplings for acetylene and hydrogen have red marking. Oxygen and other fuel gases are marked with blue. Hose fitting Quick coupling for oxygen Quick coupling without hose fitting Acetylene and Hydrogen Part no. Connection (female): LH G 3 /8" 300787 Hose fitting (male) Ø 5.0 mm 300869 Hose fitting (male) Ø 6.3 mm 300860 Hose fitting (male) Ø 8.0 mm 300859 Quick coupling kit (female + male) Quick coupling kit Ø 5.0 mm 305684 Quick coupling kit Ø 6,3 mm 305685 Quick coupling without hose fitting Oxygen and other gases Part no. Connection (female): G 3 /8" 300844 Hose fitting (male) Ø 5.0 mm 300858 Hose fitting (male) Ø 6.3 mm 300857 Hose fitting (male) Ø 8.0 mm 300885 Quick coupling kit (female + male) Quick coupling kit Ø 5.0 mm 305665 Quick coupling kit Ø 6,3 mm 305676 Quick coupling kit Ø 8,0 mm 305693 Quick couplings in accordance with ISO 561. The quick couplings are made of brass with hose fittings made of stainless steel. All components are adapted for each gas type for which they are to be used. The quick couplings are simple to connect/disconnect without tools. The couplings may only be used on the low-pressure side. 1. Quick coupling (female 3 /8") for outlet point and regulator Part no. Fuel gas LH G 3 /8" 305639 Oxygen G 3 /8" 305653 Argon G 3 /8" 305636 2. Hose fitting (male) for quick coupling Fuel gas Part no. 5.0 309413 6.3 305640 8.0 309475 Oxygen 5.0 309412 6.3 305648 8.0 309474 Argon 5.0 309411 6.3 305644 3. Quick coupling (female) with hose fitting Fuel gas Part no. 5.0 309416 6.3 305632 8.0 309476 Oxygen 5.0 309417 6.3 305634 8.0 309477 Argon 5.0 309418 6.3 305628 305639 305640 305653 305632 305634 305640 305648 305648 Quick couplings for regulators/outlet points and gas hoses mean that connection and disconnection in a gas line system can be achieved quickly and easily. Thanks to the automatic locking mechanism, it is possible to dismantle equipment under gas pressure. A secure, durable design as well as hard technical function tests ensure that AGA Quick Couplings maintain a high quality. 1. 1. 3. 3. 2. 2. 2. 2. 70 Accessories Hose Fittings and Cap Nuts. Extension Pieces. Non-separable (whole) Separable Centre Piece for Extension Pieces. Hose fittings for X11 Pro handle, G ¼" according to EN 560 Qty Part no. Hose fitting Ø 5.0 mm 2 300834 Hose fitting Ø 6.3 mm 2 300932 Hose fittings for regulators and large torches, G ⅜" according to EN 560 Qty Part no. Hose fitting Ø 5.0 mm 2 300930 Hose fitting Ø 6.3 mm 2 300931 Hose fitting Ø 8.0 mm 2 300933 Hose fitting Ø 10.0 mm 2 300892 Cap nuts Qty Part no. For X11 – handle: Cap nut 1+1 300835 Acetylene LH G ¼" + Oxygen G ¼" For regulators and large torches: 1+1 300836 Cap nut acetylene LH G 3 /8" + Oxygen G 3 /8" Blanking plug 3 /8" 301816 Hose dimension Ø mm Qty in SB Part no. SB pack Extension piece 5.0–5.0 2 300841 Extension piece 6.3–6.3 2 300832 Extension piece 8.0–8.0 2 300833 Extension piece 10.0–10.0 2 300912 Hose dimension Ø mm Qty in SB Part no. 5.0–5.0 acetylene/oxygen 1+1 300929 6.3–6.3 acetylene/oxygen 1+1 300936 8.0–8.0 acetylene/oxygen 1+1 300888 10.0–10.0 acetylene/oxygen 1+1 300901 Part no. Centre piece LH G 3 /8" 300886 Centre piece G 3 /8" 300870 Centre piece LH G ¼" 300896 Centre piece G 3 /8" – G ¼" 300854 Hose Clips – Hose Holder. Qty Part no. Hose clip 08–14 mm 4 300795 Hose clip 13–20 mm 2 300796 Accessories 71 Balloon Inflator. Intended for connection to helium bottles with gas balloon quality, for filling rubber balloons or aluminium balloons. Part no. Ballon inflator 301051 Gasket 311816 Part no. Gas saver GS 10 for acetylene 300838 Gas saver GS 10 for propane 323294 Valve insert complete GS10 300822 Pressure plate 300139 Lever 300902 Bunsen burner 300839 Gas Saver GS 10. Gas saver for the fuel gases acetylene and propane, as well as oxygen. Adjustable Bunsen-type flame. No soot formation during lighting and extinguishing. Maximum working pressure 4.5 bar. Supplied with hose fittings for Ø 5.0, 6.3 and 8.0 mm. In addition to saving gas, GS 10 has an environmental benefit in that there are less nitrous gases from the small Bunsen flame compared to a free-burning welding or cutting flame. Gas Lighter. The gas lighter comprises a sprung bar that is fitted with replaceable flint stones. Qty Part no. Gas lighter 300895 Flint stones 5 300781 Welding and Inspection Mirror. Mirror with magnetic mount and flexible arm. The mirror is secure with a ball joint on the arm and is easy to adjust to different positions. Length: 500 mm Robust magnetic mount: 480 N Qty Part no. Welding and inspection mirror with magnet and flexible handle 1 300893 Welding and inspection mirror with ball joint and fixed handle 1 300780 Spare mirror made of polished stainless steel 1 300894 Cleaning Needles.. Grooved cleaning needles for cleaning outlet ducts in welding and cutting nozzles. The cleaning needles are supplied as a sheet in a metal box. Cleaning needles. Dimension Ø mm Part no. X11 – X21 0.5–3.0 305435 X11 – X21 – x 31 (steel case) 305554 Long 0.4–2.5 300559 72 Accessories Flux for Gas Welding. Gas welding is a versatile welding process with a large area of application. Gas welding is excellent for welding unalloyed and low-alloy steel. The choice of flux – welding wire – must take place with regard to the parent material and its composition. Consult your material supplier if in doubt. H 44. H 44 is a bright-drawn welding wire intended for unalloyed construction steel and some pressure vessel steel with a highest minimum breaking strength of 430 N/mm2 . H44 is widely used for gas welding pipes. Approved in accordance with EN 12536. H 44 Mo. H 44 Mo is a bright-drawn welding wire intended for unalloyed and low-alloy construction steel and some pressure vessel steel with a highest minimum breaking strength of 430 N/mm2 . H 44 Mo is supplemented with 0.5 % molybdenum (Mo) and consequently has a slightly wider area of application. Approved in accordance with EN 12536. Pay attention to how the parent material is sealed, as both silicon-sealed and aluminium-sealed steel are available on the market. With aluminium-sealed steel, there is a risk of pores in the welded items. In this case, select H 44 Mo. Supplied in 5 kg boxes. Note! Dimension Ø mm Part no. H 44 1.60 *700 300983 2.00 *700 300982 2.50 *700 300977 3.15 *700 300981 4.00 *700 300980 5.00 *700 300984 H 44 Mo 2.00 *700 300978 2.50 *700 300979 3.15 *700 300985 Designation Suitable for steel Principal analysis % Swedish Std European Std C Si Mn Mo P S SS EN Carbon Silicon Manganese Molybdenum Phosphorus Sulphur H 44 1232 P 195 1305 1306 1311 S 235 JR 1312 S 235 JRG2 1330 P 235 GH 0.11 0.21 1.00 – 0.025 0.020 1411 1412 S 275 JR 1430 P 265 GH H 44 Mo 1232 P 195 1305 GS 45 1306 1311 1312 S 235 JRG2 1330 P 235 GH 1411 0.11 0.21 1.00 0.50 0.025 0.020 1412 S 275 JR 1430 P 265 GH 1434 P 265 1435 P 265 2912 16 Mo3 Accessories 73 Jet Freezer. Jet freezing is used when repairing and supplementing pipe systems that contain water. The jet freezer's casing is simple to secure around the pipe. Inside the casing, dry ice is produced at a temperature of –78°C. The water in the pipe freezes and forms an ice plug, which effectively stops the continuing flow. Dry ice is formed when the gas (CO2) in liquid form is allowed to expand under atmospheric pressure. In order to extract carbon dioxide in liquid phase, we recommend a gas cylinder with a riser pipe. A complete jet freezer comprises a casing, HT hose. Models 80 and 100 are equipped with two nozzles and double hoses, as well as a T-piece. In order to know how much gas is in the gas cylinder, it can be weighed. The cylinder's tare (weight without gas) is stamped on the collar. Spring scales graduated 0–25 kg are available as an accessory. It takes approximately 13 minutes to freeze a 28 mm pipe with a model 22 casing, and this requires approximately 1.2 kg of carbon dioxide. To ensure that the ice plug does not thaw, a small amount of carbon dioxide needs to be released into the casing now and then to ensure it is constantly filled with dry ice. Part no. Jet Freezer complete Mini 311341 Model 22 311342 Model 42 311343 Model 80 311344 Parts Casing, model Mini 311346 Casing, model 22 311347 Casing, model 42 311348 Casing, model 80 311349 Casing, model 100 311350 HT hose 311351 T-piece 311352 Spring scales 0–25 kg 311355 Gasket 311610 Guide values for the consumption of carbon dioxide and freezing time for various pipe diametres Casing model Pipe diametre 15 mm 22 mm 28 mm 42 mm 54 mm 65 mm 80 mm 90 mm 100 mm Model 22 3 min 6 min 13 min Model 42 3 min 5 min 11 min 17 min Model 80 20 min 35 min 50 min 75 min 0.5 kg 0.75 kg 1.2 kg 2.5 kg 4.1 kg 6.4 kg 9.1 kg 12.7 kg 16.4 kg The time it takes to freeze and thaw an ice plug is dependent on the thickness of the pipe, the temperature of the water in the pipe and the ambient temperature. The jet freezer does not damage the pipes, as freezing takes place rapidly and the freezing area is restricted. 74 Part no. Wheel kit 331282 Part no. Telescope handle 331283 GENIE® Cylinder Wheel Unit. The cylinder wheel unit fits any size GENIE® cylinder. The cylinder simply slips into the wheel unit and is locked in place using two diametrically opposed claw clamps. GENIE® Cylinder Extension Handle. The extension handle is designed for use in conjunction with the GENIE® cylinder wheel unit. The extension simply clips onto the handle area of the GENIE® cylinder and can then be extended to the length that is most comfortable for you. GENIE® Regulators. All the GENIE® regulators are manufactured to meet the stringent ISO 2503 safety and performance standards, providing exceptionally consistent flow characteristics and pressure stability as well as ease of use. PREMIUM AGA PREMIUM AGA PREMIUM AGA Type of gas Regulator and gas identification ring colour Inlet pressure Outlet pressure/ flow Inlet connection Outlet connection Part no. GENIE® standard regulators Argon/MISON® Green 300 bar 0–30 l/min W 30 x 2 G 3 /8" 335877 Nitrogen Black 300 bar 0–10 bar W 30 x 2 G 3 /8" 335876 Nitrogen Black 300 bar 0–50 bar W 30 x 2 G 3 /8" 335877 GENIE® PRO regulators Argon/MISON® Green 300 bar 0–10 bar W 30 x 2 G 3 /8" 333914 Nitrogen Black 300 bar 200 bar W 30 x 2 G 3 /8" 333915 Quick connector for GENIE® ViPR – Argon/MISON Quick connector 6.3 mm 335472 Quick connector 5.0 mm 336031 Rotam Plus. Part no. Single Rotam Plus 300100 Double Rotam Plus 300100 x 2 T-piece incl. blanking plug 300104 Blanking plug 301816 

pment. Propaline 77 The pressure regulator keeps a stable working flow and pressure independent of fluctuations in temperature and inlet pressure. It is suitable for applications with the AGA Propaline equipment. The regulator has an integrated hose brake safety device and are manufactured in accordance with EN ISO 16129. Regulators Inlet connection Outlet connection Inlet pressure bar Outlet pressure bar Flow rate kg/h Integrated hose brake valve Part No Finland, Baltics 4 Bar Fix SBS, Kombi W 21.8 x 1/14" G 3/8" LH 16 4 14 Yes 336114 Finland, Baltics 4 Bar Adjustable SBS, Kombi W 21.8 x 1/14" G 3/8" LH 16 0.5–4 14 Yes 336115 Sverige, Norge 4 Bar fixed NGO 0,885 x 1/14" G 3/8" LH 16 4 14 Yes 336605 Finland, Norway, Denmark, Baltics Kosan Type L.P.G Click on G 3/8" LH 16 0.5–2.0 4 No 336159 Regulators. The hose brake valve safety device prevents gas leakage if the hose gets damaged or disconnected. The valve closes if there is a sudden increase of gas flow. If the valve gets activated it is resettable when the problem with the hose has been solved. The hose break valve shall be connected to the regulator outlet. Hose break valve Inlet connection Outlet connection Nominal flow rate at 1,5 bar, kg/h Nominal flow rate at 4 bar, kg/h Part No SBS 1 G 3/8" LH F G 3/8" LH M 1.5 2.2 336110 SBS 2 G 3/8" LH F G 3/8" LH M 4.0 6.0 336111 SBS 3 G 3/8" LH F G 3/8" LH M 6.0 8.5 336112 SBS 4 G 3/8" LH F G 3/8" LH M 10.0 14.0 336113 Propane hose with compression couplings Colour Dimension Hosefitting Length Part No Orange 6 mm 3/8"–3/8" 10 m 336293 Orange 6 mm 3/8"–3/8" 5 m 336320 Hose Brake Valves. Propane Hose with Compression Couplings. Part No Gasket Propane regulator Din (10 Pcs) 336321 Accessories 78 Propaline Handles are fitted with a valve that makes it easy to control flame continuously. The handle with lever provides the opportunity to switch between pilot and main flame. Combined shut-off valve and control valve. Shank fixed Working pressure Capacity kg/h Lenght Weight kg Inlet connection Outlet connection Part No Pilot flame Up to 4 bar 12 195 mm 0.36 G 3/8" LH G 3/8" 336052 Without pilot flame 4 bar 12 195 mm 0.36 G 3/8" LH G 3/8" 336056 Rotating hose nipple Angle Hose nipple Connection Part No 60° 6.3 mm G 3/8" LH 336088 Hose connection Hose Nipple Connection Part No 6.3 mm G 3/8" LH 336283 Handles. Accessories Accessories Choose between a wide range of extension pipes in different lengths for connection to the handle. The extension pipes are made of stainless steel. Extension pipe Lenght Part No 150 mm 336097 220 mm 336098 350 mm 336099 600 mm 336100 750 mm 336101 1000 mm 336102 Burner support Width Part No 125 mm 336096 Extension Pipes. Fork pipe Inlet connection Outlet connection Width Part No 2 M20 x 1 2 x M20 x 1 150 mm 336094 4 M20 x 1 4 x M20 x 1 450 mm 336095 Propaline 79 In the propane equipment it is the heating torch that creates an effective wind resistant flame. Choose between a range of standard burners for different jobs, for example: Heating, precision work and for various roofing, wall and construction work. The heating torch are especially suitable for large, heat-intensive jobs. Heating Torches. Heating torch Diameter Inlet connection Working pressure bar Consumption kg/h Power kW Part No HT-I 30 30 mm M20 x 1 1–4 0.66–1.05 8.55–13.59 336089 HT-I 40 40 mm M20 x 1 1–4 1.2–1.9 15.44–24.48 336090 HT-I 50 50 mm M20 x 1 1–4 3.78–7.6 48.7–97.7 336091 HT-I 60 60 mm M20 x 1 1–4 5.0–9.7 64–125 336092 HT-I 80 80 mm M20 x 1 1–4 5.6–10.6 72–136 336093 Point burner for hard and soft soldering.Point burners are especially suitable for hard and soft soldering of copper pipes and pipe fittings. Torch Lenght Inlet connection Working pressure bar Consumption g/h Power kW Part No BT 3 120 mm G 3/8" 1.5–2.5 30–39 0.39–0.5 336107 BT 5 120 mm G 3/8" 1.5–2.5 54–66 0.69–0.85 336108 BT 7 138 mm G 3/8" 1.5–2.5 162–210 2.08–2.7 336109 Soldering Torch.* Turbo torch for hard and soft brazing, these burners are adapted for work requiring low heat and power, eg Soft soldering and less Brazing works, as well as heating and goldsmith work. The turbo torch gives an optimal flame, which heats different materials with large surfaces both quickly and evenly. The flame, which comes from several holes, surrounds pipes efficiently and in the best way possible. Torch TT Diameter Inlet connection Working pressure bar Consumption g/h Power kW Part No TT-I 12 12 mm G 3/8" 1.5–2.5 63–112 0.8–1.44 336103 TT-I 14 14 mm G 3/8" 1.5–2.5 210–338 2.7–4.35 336104 TT-I 17 17 mm G 3/8" 1.5–2.5 272–384 3.5–4.9 336105 TT-I 20 20 mm G 3/8" 1.5–2.5 442–550 5.66–7.08 336106 Brazing Torch.* * Typically used with the shank without pilot flame (336056). 80 Propaline Professional propane equipment in customized kits for easy start up. Propane heating kit Shank Regulator Hose Extension pipe Heating torch Hose brake valve Part No Finland, Norway, Denmark, Baltics Medium performance With pilot flame Click-On 5 m; 6.3 mm 350 mm HT-I 40 SBS2 336116 Finland, Baltics High performance With pilot flame W 21,8 x 1/14" DIN Kombi 5 m; 6.3 mm 600 mm HT-I 60 Included in regulator 336117 Sweden, Norway High performance With pilot flame NGO 0,885 x 1/14" 5 m; 6.3 mm 600 mm HT-I 60 Included in regulator 336604 Propane soldering and brazing kit Shank Regulator Hose Turbo torch Part No Finland, Norway, Denmark, Baltics With pilot flame Click on 5 m; 5 mm